Operationand Maintenance Manual SU488LScoop BI632505 A6474X407 August2013 128VACMachines
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
ThismanualisintendedtoprovideGENERALproductinformationfor theSU488LmodelScoop.Theillustrations,descriptionsandprocedurescontainedinthispublicationapplyonlytoTHESEmachines.The manufacturerreservestherighttorevisemodelsanddesignswithout priornotice.
Thismachinewasmanufacturedundertheguidelines,proceduresand requirementsoftheappropriategovernmentregulatoryagencies.At thecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofthemanufacturer andtheseregulatoryagencies,oranyrepairorreplacementofparts contrarytothemanufacturer’sinstructions,mayinvalidatetheseapprovalsandrenderthisunitunsafetooperate.
Strictcompliancewithalllocalandnationallaws,regulationsandpracticesregardingthesafeoperationandmaintenanceofunderground miningequipmentandstrictadherencetotheinstructionsinthismanual isnecessaryforthepersonalsafetyofthoseworkingonoraroundthis unit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
__________________________________________________________ BI632505
_________________________________________________ Tableofcontents A6474X407 REV0 BI632505 Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual?....................1.4 Charactersandsymbols 1.5
1.
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair......................................................2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 Generalrules: 2.6 Storageandtransport 2.7 Pre-startinspection 2.7 Installationandstart-up 2.8 Operation 2.8 Stopping 2.9 Maintenanceandrepair 2.9
Storageandtransport Storageandtransport 3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Loadunits,dimensions,andweights 3.4 Beforetransport 3.5
Installation Installation ...............................................................................4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6
2.
3.
4.
Tableofcontents _________________________________________________ SU488L BI632505
Operation..................................................................................5.3 HowtooperatetheSU488L 5.3 WhoisallowedtooperatetheSU488L..........................5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 Operator’scompartment 5.4 Hazardzone .......................................................................5.17 Startingandoperatingprocedures 5.18 Shutdownprocedure 5.22 Towingadisabledmachine 5.24 Batterychangeprocedure 5.25 Instructionsonthemaintenance 5.31 Importantnotes 5.31 Beforemaintenance 5.31 Criticaltorquevalues 5.33 Lubricants,fluidsandcapacities....................................5.33 Specificlubricationandmaintenanceinstructions 5.37 Everyshift 5.36 Weekly 5.37 Everythreemonths .......................................................5.48 Adjustmentprocedures 5.53 Majormaintenance.............................................................5.55 Drivemotor/gearboxremovalandreplacement 5.55 Tire/wheelinstallationprocedure...................................5.57 Troubleshootingprocedures 5.61 Hydraulicsystem(general)............................................5.62 Brakes 5.65 Hydrauliccylinders ........................................................5.67 Hydraulicpump 5.68 Valves............................................................................5.70
Technicaldata Technicaldata .........................................................................6.3 Tighteningtorques 6.5 Permissibledata.................................................................6.11 Lubricationfluidsandgreases 6.11
Foryourinformation Foryourinformation...............................................................7.3 Ourservice ...........................................................................7.3 Serviceaddress 7.3 Rebuildfacilityaddress....................................................7.4
5. Operation
6.
7.
_______________________________________________________________ 1 Aboutthismanual BI632505
_______________________________________________________________ BI632505
applicableoperatingmanual
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
ModelSU488L
andisonlypermittedtobeusedforequipmentofthistype.
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.Everypersonworkingonthefaceorintheintersectionbetweenfaceandentryorintheentrymustreadthisoperating manual.
Thisincludespersonswho:
■ areinchargeoftransport
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
____________________________________________Beforestartingtowork A6474X407 REV0 1.3 BI632505
machinetype
newoperationmanual
service safety
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork____________________________________________ 1.4 SU488L BI632505
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
____________________________________________Beforestartingtowork A6474X407 REV0 1.5 BI632505
Beforestartingtowork____________________________________________ 1.6 SU488L BI632505
_______________________________________________________________
BI632505
2 Yoursafety
_______________________________________________________________ BI632505
stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety.Payspecialattentiontothischapter.Thesafetyinstructionsandrulesofprocedure willhelpyoutoavoidhazardoussituationsandtoperformthenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.Allmodificationsandchangesmustbeapprovedbythemanufacturer.
Useonlyoriginalspareparts.Notethattheuseofpartsfromother manufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations:
■ ofthemine,
■ ofthemineinspector,and
■ oftheminingsupervisoryauthorities.
furtheroperatingmanuals
Pleasereadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork.
______________________________________________________ Personnel A6474X407 REV0 2.3 BI632505
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
