Operationand Maintenance Manual SU488LScoop SAFETY.CAT.COM BI002292 A6474X407 August2012 128VACMachines
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
ThismanualisintendedtoprovideGENERALproductinformationfor theSU488LmodelScoop.Theillustrations,descriptionsandprocedurescontainedinthispublicationapplyonlytoTHESEmachines. Caterpillarreservestherighttorevisemodelsanddesignswithoutprior notice.
Thismachinewasmanufacturedundertheguidelines,proceduresand requirementsoftheappropriategovernmentregulatoryagencies.At thecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofCaterpillarand theseregulatoryagencies,oranyrepairorreplacementofpartscontrarytoCaterpillar’sinstructions,mayinvalidatetheseapprovalsand renderthisunitunsafetooperate.
Strictcompliancewithalllocalandnationallaws,regulationsandpracticesregardingthesafeoperationandmaintenanceofunderground miningequipmentandstrictadherencetotheinstructionsinthismanual isnecessaryforthepersonalsafetyofthoseworkingonoraroundthis unit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
__________________________________________________________ BI002292
© Caterpillar2012 ALLRIGHTSRESERVED
_________________________________________________ Tableofcontents A6474X407 REV0 BI002292 Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual?....................1.4 Charactersandsymbols 1.5
1.
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair......................................................2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 Generalrules: 2.6 Storageandtransport 2.7 Pre-startinspection 2.7 Installationandstart-up 2.8 Operation 2.8 Stopping 2.9 Maintenanceandrepair 2.9
Storageandtransport Storageandtransport 3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Loadunits,dimensions,andweights 3.4 Beforetransport 3.5
Installation Installation ...............................................................................4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6
2.
3.
4.
Tableofcontents _________________________________________________ SU488L BI002292
Operation..................................................................................5.3 HowtooperatetheSU488L 5.3 WhoisallowedtooperatetheSU488L..........................5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 Operator’scompartment 5.4 Hazardzone .......................................................................5.17 Startingandoperatingprocedures 5.18 Shutdownprocedure 5.22 Towingadisabledmachine 5.24 Batterychangeprocedure 5.25 Instructionsonthemaintenance 5.31 Importantnotes 5.31 Beforemaintenance 5.31 Criticaltorquevalues 5.33 Lubricants,fluidsandcapacities....................................5.33 Specificlubricationandmaintenanceinstructions 5.37 Everyshift 5.36 Weekly 5.37 Everythreemonths .......................................................5.48 Adjustmentprocedures 5.53 Majormaintenance.............................................................5.55 Drivemotor/gearboxremovalandreplacement 5.55 Tire/wheelinstallationprocedure...................................5.57 Troubleshootingprocedures 5.61 Hydraulicsystem(general)............................................5.62 Brakes 5.65 Hydrauliccylinders ........................................................5.67 Hydraulicpump 5.68 Valves............................................................................5.70
Technicaldata Technicaldata .........................................................................6.3 Tighteningtorques 6.5 Permissibledata.................................................................6.11 Lubricationfluidsandgreases 6.11
Foryourinformation Foryourinformation...............................................................7.3 Ourservice ...........................................................................7.3 Serviceaddress 7.3 Rebuildfacilityaddress....................................................7.4
5. Operation
6.
7.
_______________________________________________________________ 1 Aboutthismanual BI002292
_______________________________________________________________ BI002292
applicableoperatingmanual machinetype
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
CAT®ModelSU488L
andisonlypermittedtobeusedforequipmentofthistype.
newoperationmanual
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.Everypersonworkingonthefaceorintheintersectionbetweenfaceandentryorintheentrymustreadthisoperating manual.
Thisincludespersonswho:
■ areinchargeoftransport
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
____________________________________________Beforestartingtowork A6474X407 REV0 1.3 BI002292
service safety
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork____________________________________________ 1.4 SU488L BI002292
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
____________________________________________Beforestartingtowork A6474X407 REV0 1.5 BI002292
Beforestartingtowork____________________________________________ 1.6 SU488L BI002292
_______________________________________________________________
BI002292
2 Yoursafety
_______________________________________________________________ BI002292
stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety.Payspecialattentiontothischapter.Thesafetyinstructionsandrulesofprocedure willhelpyoutoavoidhazardoussituationsandtoperformthenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.AllmodificationsandchangesmustbeapprovedbyCAT®.
UseonlyoriginalsparepartsfromCAT®.Notethattheuseofparts fromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations:
■ ofthemine,
■ ofthemineinspector,and
■ oftheminingsupervisoryauthorities.
furtheroperatingmanuals
Pleasereadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork.
______________________________________________________ Personnel A6474X407 REV0 2.3 BI002292
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
