Cat Bucyrus 488-6 W-X 90 Controller Operation, Maintenance, Troubleshooting, Service Guide Manual

Page 1

2012 SU488 DM Scoop SAFETY.CAT.COM
BI016877 A6474X358 March
Operation and Maintenance Manual

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CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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This manual is intended to provide GENERAL product information for the Model SU488 Scoop. The illustrations, descriptions and procedures contained in this publication apply only to THIS machine. Bucyrus America, Inc. reserves the right to revise models and designs without prior notice.

This Scoop was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U.S. regulatory agency standards.

At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this unit, without the consent of Bucyrus America, Inc. and these regulatory agencies, or any repair or replacement of parts contrary to Bucyrus America, Inc.’s instructions, may invalidate these approvals and render this unit unsafe to operate.

Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.

While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Bucyrus America, Inc. Service Representative immediately

This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

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© CATERPILLAR
ALL RIGHTS RESERVED

Table of contents

1. About this manual

2. Your safety

3. Storage and transport

_________________________________________________ Table of contents BI016877 REV 0
About this manual 1.3 Before starting to work 1.3 Who is this operating manual intended for? 1.3 What is the purpose of this operating manual? 1.4 Characters and symbols 1.5
Your safety 2.3 Personnel 2.4 Operation 2.4 Installation and repair 2.4 Operating conditions 2.5 Intended use 2.5 Unauthorized use 2.5 Safety instructions 2.7 General rules: 2.7 Storage and transport 2.8 Pre-start inspection 2.8 Installation and start-up 2.9 Operation.........................................................................2.9 Stopping 2.10 Maintenance and repair 2.10
Storage and transport 3.3 Storage 3.3 Storage of the machine and spare parts.........................3.3 Transport 3.4 Before transport 3.5 4. Installation Installation 4.3 Points to observe prior to installation 4.3 Who is allowed to carry out installation? 4.3 Which tools are required for installation? 4.3 Notes on installation 4.4 Pre-installation check list 4.5 Safety features ................................................................4.6

5. Operation

6. Technical data

7. For your information

Table of contents _________________________________________________ Caterpillar SU488 Scoop
Operation .................................................................................5.3 How to operate the UN-A-TRAC ® 5.3 Who is allowed to operate the UN-A-TRAC ®.................5.3 When can operation be started? 5.3 Controls and indicators 5.4 Operator’s compartment 5.4 General hydraulic control information (standard machine) 5.13 General hydraulic control information (QDS bellcrank machine) 5.15 Hazard zone 5.18 Starting procedure 5.19 Machine operation 5.20 Shutdown procedure 5.23 Towing a disabled machine 5.25 Battery change procedure.................................................. 5.26 Instructions on the maintenance 5.33 Important notes ............................................................. 5.33 Before maintenance 5.33 Critical torque values..................................................... 5.35 Lubricants, fluids and capacities 5.35 Specific lubrication and maintenance instructions ............. 5.39 Every shift 5.39 Weekly........................................................................... 5.40 Monthly 5.51 Every three months ....................................................... 5.52 Instructions on the adjustment procedures 5.59 Primary hydraulic system pressure 5.59 Steering relief pressure 5.61 Troubleshooting procedures 5.63 Hydraulic system (general) 5.64 Brakes 5.67 Hydraulic cylinders 5.69 Hydraulic pump 5.70 Valves 5.72
Technical data 6.3 Components of the 488-6DM AC AC UN-A-TRAC ® 6.3 Tightening torques 6.7 Permissible data 6.13 Lubrication fluids and greases 6.13
For your information 7.3 Our service 7.3 Service address 7.3 Rebuild facility address 7.4
_______________________________________________________________ 1 About this manual
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applicable operating manual machine type

About this manual

This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.

Before starting to work

Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.

This operating manual is intended for:

Bucyrus America, Inc. – Model 488-6DM AC UN-A-TRAC® Serial No.: N/A

and is only permitted to be used for equipment of this type.

new operation manual

The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation. Send for a new operation manual immediately if the present manual is no longer complete or has become illegible.

Who is this operating manual intended for?

This operating manual is intended for those persons who work with or on the machine.

This includes persons who:

■ are in charge of transport

■ perform assembly/disassembly work

■ operate the machine

■ eliminate faults

■ perform daily routine work on the face or in the entry

■ perform maintenance work

■ perform repair work

supervisory personnel who:

■ initiate and/or supervise the activities just indicated.

___________________________________________ Before starting to work BI016877 REV 0 1.3

cost-effectiveness service safety

What is the purpose of this operating manual?

This operating manual is intended to help you work efficiently and safely with our product. It contains important information on all the activities related to the machine.

Read this operating manual completely and at ease. Pay special attention to the safety instructions. Try to memorize the appearance and the meaning of the safety and instruction symbols.

If any details are not clearly understood, please contact our service department. Our service address is given in the chapter titled “For your information”.

Read the chapter “For your safety” with special attention. The chapter contains important information indicating possible hazards. Observe the information given and follow the procedural instructions.

Before
to work____________________________________________ 1.4
starting
Caterpillar SU488 Scoop

Characters and symbols used

The following characters and symbols are used for safety instructions and important information in the operating manual.

Try to memorize the symbols and their meanings.

DANGER!

Points in the text marked with this symbol draw your attention to immediately impending danger. Possible consequences are: very serious injury or even death.

WARNING!

These points contain information on dangerous situations. Possible consequences are: very serious injury or even death.

CAUTION!

This symbol draws attention to dangerous situations. Possible consequences are: light to moderately serious injuries and machine damage.

NOTICE!

Points in the text marked with this symbol draw attention to harmful situations. Possible consequences are: damage to the machine or damage in the immediate vicinity.

IMPORTANT!

Points in the text marked with this symbol contain useful tips and information intended to facilitate work for you. They do not warn about harmful or dangerous situations.

■ Items in lists are marked with bullets.

– Points in sub-lists are marked with a long dash at the start of the line.

 Points in text marked in this way describe individual operations. Follow these instructions step by step. They will help you carry out your work faster and more importantly, safer.

___________________________________________ Before starting to work BI016877 REV 0 1.5
____________________________________________
Before starting to work
1.6
Caterpillar SU488 Scoop
_______________________________________________________________ 2
Your safety
_______________________________________________________________

further operating manuals

Your safety

This chapter provides vital information for your safety. Pay special attention to this chapter. The safety instructions and rules of procedure will help you to avoid hazardous situations and to perform the necessary work as safely as possible.

The machine has been manufactured in accordance with the state of the art and generally recognized safety standards and regulations. You and others can nevertheless be exposed to dangerous situations e.g. as a result of environmental influences, machine damage or operator errors.

Do not make any alterations or modifications which could impair the safety of the machine. All modifications and changes must be approved by Bucyrus America, Inc.

Use only original spare parts from Bucyrus America, Inc. Note that the use of parts from other manufacturers will void the guarantee.

In addition to this operating manual be sure to also observe the respective legal provisions and regulations in your country.

Observe the safety and accident prevention regulations:

■ of the mine.

■ of the mine’s inspector, and

■ of the mining supervisory authorities

Please read also the operating manuals of the components required for operation, e.g. of gearboxes, electric motors, etc., carefully and thoroughly. Clarify any questions before starting work.

______________________________________________________ Personnel BI016877 REV 0 2.3
state of the art

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

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Cat Bucyrus 488-6 W-X 90 Controller Operation, Maintenance, Troubleshooting, Service Guide Manual by www.heydownloads.com - Issuu