Industriestraße1Phone:+49(0)2306/709-0Email:info@cat.com D-44534LünenFax:+49(0)2306/709-1421Web:www.mining.cat.com BucyrusEuropeGmbH OperatingManual Shieldsupport1626/3048-2X5341-2056 Doc.no.:7420227000BA00 Translationoftheoriginaloperatingmanual EM020621-0 (EN-US)
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Amendmentsandalterationstothispublicationarenotsubject tonotification.Bucyrusreservesallrightstothispublication.
Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofBucyrus.
Bucyrusdeclinesanyliabilityfordirectorindirectconsequencesofprintingerrors.
Wereservetherighttointroducemodificationsasaresultoftechnical developmentswithoutpreviousnotice.
BucyrusEuropeGmbH,Lünen2012E ACaterpillarInc.Company
EM020621-0 (EN-US)
Contents Doc.no.:7420227000BA00VSSS/01 Contents 1.Aboutthismanual Beforestartingwork 1.3 .......................... Personsforwhomtheoperatingmanualisintended 1.3 Purposeofthisoperatingmanual 1.4 Charactersandsymbolsused 1.4 ........................ 2.Yoursafety Personnel 2.3 ................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ......................... Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 3.Storageandtransport Storage 3.3 ...................................... Storageoftheequipment 3.3 Storingusedequipment 3.4 Transport 3.5 .................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 Shieldtransport 3.7 .................................... Transportsafetydevice 3.8 4.Installation Pre-assemblyoftheshieldunits 4.3 Installationoftheshieldunits 4.3 .................. Supplyconnections 4.5 ................................ Establishingalinkbetweenconnections 4.9 ............... Requirementsforthefacehydraulicsystem 4.10 ..... Watersprayingsystemrequirements 4.11 ........... Commissioning 4.12 Tobeobservedpriortostartup 4.12 ....................... Howtoputthesupportintooperation 4.14 .................. Corrosionprotectionofhydrauliccomponents4.14 .. BucyrusEuropeGmbH,Lünen2012 E EM020621-0 (EN-US)
5.Operation
6.TechnicalData
Contents Shieldsupport1626/3048-2X5341-2056
Requirements 5.3 ................................ Operatingconditions 5.3 Safetyrequirements 5.6 Operationoftheshieldsupport 5.9 ................ Worksafety 5.14 .................................. Operationoftheshieldhydraulics 5.15 .............. Arrangementofhydrauliccomponentsonthesupport5.15 FunctionsoftheHPballvalves5.17 Shieldhydraulics5.18 ................................... Shieldcomponents5.26 ................................. Plugwithpressurerelief5.36 Operationofthedoublebackflushfilter5.40 Repairandemergencyoperation5.41 Operationandfunctionsoftheelectrohydraulic controlunit5.43 Shieldvariantfunctions5.44 Functionsofthewatervalveunit5.46 Maintenance 5.47 ................................. Specialmeasures 5.47 Dailymaintenance 5.48 Weeklymaintenance 5.49 Everysixmonths 5.49 Regular,scheduleddamageassessment 5.49 .............. Troubleshooting 5.50 ............................. Instructionsfortroubleshooting 5.50 Faultlocalization 5.50 3/2-wayorpilotvalve 5.53 ............................... Pilotedcheckvalves 5.53 Internalby-passinprops 5.54 Pressurereliefvalvedefective 5.54 Defectiveorblockedfilter 5.54 ...........................
Description 6.3 .................................. Mainsubassemblies 6.4 ................................ Maindimensions 6.6 Skidwithlemniscaticlinksandrelaybarassembly 6.7 Canopy 6.11 Cavingshield 6.14 ...................................... Accessories 6.16 ................................. Steeringdevice“canopy-canopy” 6.16 Technicaldata,steelstructure 6.19 Hydraulicsystem 6.20 ............................. Shieldcontrolsystem 6.20 ............................... Hydraulicprop,two-stage 6.22 BucyrusEuropeGmbH,Lünen2012 E EM020621-0 (EN-US)
Contents Doc.no.:7420227000BA00VSSS/01 Hydrauliccylinder 6.24 ............................ Shiftingram 6.25 Stabilizingcylinder 6.25 Liftingcylinder 6.26 Technicaldata,hydrauliccylinder 6.27 Pressurereliefvalves 6.29 ......................... Anglesofinclinationofthecanopy 6.31 ............. Permissiblemedia 6.32 ............................ Hydraulicfluids 6.32 Qualityoftheprocesswater 6.34 Lubricatinggreasesandpastes 6.36 ...................... Tighteningtorques 6.38 ........................... ScrewswithISOmetricthread 6.38 7.Foryourinformation Standardsandguidelines 7.3 ..................... Referencedstandardsandguidelines 7.3 Identificationoftheshield 7.5 ..................... Nameplate 7.5 Shieldnumber 7.6 ..................................... BucyrusEuropeGmbH,Lünen2012 E EM020621-0 (EN-US)
Contents Shieldsupport1626/3048-2X5341-2056 BucyrusEuropeGmbH,Lünen2012 E EM020621-0 (EN-US)
1 Aboutthismanual EM020621-0 (EN-US)
EM020621-0 (EN-US)
Aboutthismanual
Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsusedinit.
Beforestartingwork
Usinganoperatingmanualthatisnotwrittenfortheproducttypeat handcanresultinasafetyhazardforyourselfandothers. Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.
Thisoperatingmanualbelongstothe: Shieldsupport 1626/3048-2X5341-2056* IDnumber74202270000001
andisonlypermittedtobeusedforshieldsofthistype!
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield.
Thereshould,ifpossible,alwaysbeanoperatingmanualforthe productavailableattheplaceofoperation.
Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.
Personsforwhomtheoperatingmanualisintended
Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.
Thisincludespersonswho: areinchargeoftransport, preparetheriseheading, performassembly/disassemblywork, operatetheshields, correctmalfunctions, performdailyroutineworkontheface, monitor/lookafterforthehydraulicsystem, performmaintenancework, performrepairwork.
supervisorypersonnelwho:
Supervisorypersonnelwho: initiatetheactivitiesnamedaboveand/or supervisetheactivitiesnamedabove.
Beforestartingwork Doc.no.:7420227000BA00VSSS/01 1.3
BucyrusEuropeGmbH,Lünen2012 E
*Theshieldsupportisreferredtoasthe"shield"inthefollowingtext.
applicableoperatingmanual shieldtype
EM020621-0 (EN-US)
newoperatingmanual
Purposeofthisoperatingmanual
Thisoperatingmanualcontainsgeneralinformationonthesafeand efficienthandlingofshieldsupportsandprovidesyouwithimportantinstructionsontheworkperformeddirectlyonorwiththeshield support.
Therefore,readthisoperatingmanualcompletelyandatleisure. Payspecialattentiontothesafetyinstructions.
Trytomemorizetheappearanceandmeaningofthesafetyand instructionsymbols.
Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.ContactdetailsaregiveninChapter7ofthisoperating manual.
PayspecialattentiontoChapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards.
Observethisinformationandfollowtheproceduralinstructions.
Charactersandsymbolsused
Thefollowingsignsandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
Danger!
Pointsinthetextmarkedwiththissymbolalertyoutoanimminentdanger.Possibleconsequencesareveryseriousinjury orevendeath.
Warning!
Thesepointscontaininformationonhazardoussituations. Possibleconsequencesareveryseriousinjuryorevendeath.
Caution!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamagetomachinery.
Notice!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.
Important!
Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.
Itemsinlistsaremarkedwithbullets.
–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Thiswillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.
Beforestartingwork Shieldsupport1626/3048-2X5341-2056 1.4
BucyrusEuropeGmbH,Lünen2012 E operatingmanual service safety EM020621-0 (EN-US)
EM020621-0 (EN-US)
2 Yoursafety
EM020621-0 (EN-US)
Yoursafety
Thischapterprovidesimportantinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsand rulesofprocedurewillhelpyoutoavoidhazardoussituationsand toperformthenecessaryworkassafelyaspossible.
Theshieldsupporthasbeenmanufacturedusingstate-of-the-art technologyandinaccordancewiththegenerallyrecognizedsafety standardsandregulations.
Youandotherscanneverthelessbeexposedtodangeroussituations,e.g.,asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanymodificationsorcarryoutconversionswhich couldimpairthesafetyoftheshieldsupport.Allmodificationsand conversionsmustbeapprovedbyBucyrus.
UseonlyoriginalsparepartsfromBucyrus.Notethatuseofparts fromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsforaccidentpreventionin yourcountry.
Observethesafetyandaccidentpreventionregulationsofthefollowingparties: ofthemine, oftheminesinspectorate,and ofminingsupervisoryauthorities.
Pleasealsoreadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,E-motors,etc.carefullyand thoroughly.Clarifyanyquestions before startingwork.
Personnel Operation
Theshieldsupportmaybeoperatedonlybytrainedpersonnel.
Theshieldsupportmayonlybeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthecontrol system installed.
Readingoftheoperatingmanual,especiallythechapteronsafety, mustconstituteapartofthistraining.
Theymustpossessandfurnishproofofadequatefamiliaritywith the mechanical system, hydraulicsystem,and controltechnology.
Personnel Doc.no.:7420227000BA00VSSS/01 2.3
BucyrusEuropeGmbH,Lünen2012 E
state-of-the-arttechnology
training EM020621-0 (EN-US)
additionaloperatingmanuals
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
