Cat Shield support 1143/3048-2×4113-1750 Operating Manual EM012781-0 – PDF DOWNLOAD by www.heydownloads.com

Industriestraße1Phone:+49(0)2306/709-0Email:info@de.bucyrus.com D-44534LünenFax:+49(0)2306/709-1421Web:www.bucyrus.com BucyrusEuropeGmbH OperatingManual Shieldsupport 1143/3048-2x4113-1750 Doc.no.:7420217000BA00 EM012781-0 (EN-US)

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Amendmentsandalterationstothispublicationarenotsubject tonotification.Bucyrusreservesallrightstothispublication.

Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofBucyrus.

Bucyrusdeclinesanyliabilityfordirectorindirectconsequencesofprintingerrors.

Wereservetherighttointroducemodificationsasaresultoftechnical developmentswithoutpreviousnotice.

BucyrusEuropeGmbH,Lünen2009E

EM012781-0 (EN-US)

Contents Doc.No.:7420217000BA00SVVI/01 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended 1.3 Purposeofthisoperatingmanual 1.4 Charactersandsymbolsused 1.4 ........................ 2.Yoursafety Personnel 2.3 ...................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ............................ Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 3.Storageandtransport Storage 3.3 ......................................... Storageoftheequipment 3.3 Storingusedequipment 3.4 Transport 3.5 ....................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 Transportsafetydevice 3.8 ............................. 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Installationoftheshieldunits 4.3 ..................... Supplyconnections 4.4 Couplingbetweentheconnections 4.7 .................... Requirementsforthefacehydraulicsystem 4.8 ........ Commissioning 4.9 ................................. Tobeobservedpriortostart-up 4.9 Howtoputthesupportintooperation 4.11 .................. Anticorrosionprotectionofhydrauliccomponents4.11 . BucyrusEuropeGmbH,Lünen2009 E EM012781-0 (EN-US)

5.Operation

6.Technicaldata

Contents Shieldsupport1143/3048-2x4113-1750

Requirements 5.3 ................................... Operatingconditions 5.3 Safetyrequirements 5.6 Operationoftheshieldsupport 5.9 ................... Worksafety 5.14 ..................................... Operationoftheshieldhydraulics 5.15 ................. Arrangementofhydrauliccomponentsonthesupport5.15 FunctionsoftheHPballvalves5.17 Shieldhydraulics5.18 Shieldcomponents5.23 ................................. Retractingorextendingtheliftcylinder5.28 ................ Bleederfitting5.29 ..................................... Retractingorextendingsideseal5.31 ..................... Flushingcanopyspraynozzles5.32 Operationofthedualbackflushfilter5.33 Repairandemergencyoperation5.34 Operationandfunctionsoftheelectrohydrauliccontrolunit5.36 Maintenance 5.40 .................................... Specialmeasures 5.40 Dailymaintenance 5.41 Weeklymaintenance 5.42 ............................... Everysixmonths 5.42 .................................. Regular,scheduleddamageassessment 5.42 .............. Troubleshooting 5.43 ................................ Instructionsfortroubleshooting 5.43 ...................... Faultlocalization 5.43 ................................... 3/2-wayorpilotvalve 5.46 Pilotedcheckvalves 5.46 Internalby-passinprops 5.47 Pressurereliefvalvedefective 5.47 Defectiveorblockedfilter 5.47

Shielddescription 6.3 ............................... Mainsubassemblies 6.4 Maindimensions 6.5 Baseframewithlemniscaticlinksandrelaybarassembly6.6 Canopy 6.10 Sideseal 6.11 Cavingshield 6.13 Technicaldataoftheshield,steelstructure 6.15 BucyrusEuropeGmbH,Lünen2009 E EM012781-0 (EN-US)

Contents Doc.No.:7420217000BA00SVVI/01 Hydraulicsystem 6.16 ................................ Shieldcontrolsystem 6.16 Two-stagetelescopicprop 6.18 Hydrauliccylinder 6.20 Technicaldataofhydrauliccylinders 6.23 Pressurereliefvalves 6.25 Anglesofinclinationofthecanopy 6.27 ................ Permissiblemedia 6.28 ............................... Hydraulicfluids 6.28 Qualityoftheprocesswater 6.30 Lubricatinggreasesandpastes 6.32 ...................... Tighteningtorques 6.34 ScrewswithISOmetricthread 6.34 ....................... 7.Foryourinformation Serviceaddresses 7.3 ............................... Europe 7.3 NorthAmerica,Canada,SouthAmerica 7.4 Australia 7.4 Africa 7.4 ............................................ Asia 7.5 Standardsanddirectives 7.6 ......................... Referencednationalstandardsandguidelines 7.6 ReferencedEuropeanstandardsanddirectives 7.6 BucyrusEuropeGmbH,Lünen2009 E EM012781-0 (EN-US)

Contents Shieldsupport1143/3048-2x4113-1750 BucyrusEuropeGmbH,Lünen2009 E EM012781-0 (EN-US)

1 Aboutthismanual EM012781-0 (EN-US)

EM012781-0 (EN-US)

Aboutthismanual

Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsusedinit.

Beforestartingwork

Usinganoperatingmanualthatisnotwrittenfortheshieldsupport athandcanresultinasafetyhazardforyourselfandothers. Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.

Thisoperatingmanualbelongstothe: shieldsupport 1143/3048-2x4113-1750*

IDno.:74202170000001

andisonlypermittedtobeusedforshieldsofthistype!

Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield.

Thereshould,ifpossible,alwaysbeanoperatingmanualforthe shieldavailableattheplaceofoperation.

Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.

Personsforwhomtheoperatingmanualisintended

Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.

Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.

Thisincludespersonswho: J areinchargeoftransport, J preparetheriseheading, J performinstallation/removalwork, J operatetheshields, J correctmalfunctions, J performdailyroutineworkontheface, J monitor/lookafterforthehydraulicsystem, J performmaintenancework, J performrepairwork.

Supervisorypersonnelwho:

J initiatetheactivitiesnamedaboveand/or J supervisetheactivitiesnamedabove.

* Theshieldsupportisreferredtoastheshieldinthefollowingtext.

Beforestartingwork Doc.no.:7420217000BA00SVVI/01 1.3

BucyrusEuropeGmbH,Lünen2009 E

applicableoperatingmanual shieldtype

EM012781-0 (EN-US)

newoperatingmanual

Purposeofthisoperatingmanual

Thisoperatingmanualisintendedtohelpyouworkeconomically andsafelywithourproduct.Itcontainsimportantinformationonall theactivitiesrelatedtotheshieldsupport.

Readthisoperatingmanualcompletelyandatyourleisure.Pay specialattentiontothesafetyinstructions.

Trytomemorizetheappearanceandmeaningofthesafetyand instructionsymbols.

Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.Ourserviceaddresscanbefoundinchapter7“Foryour information”.

Payspecialattentiontochapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards.

Observethisinformationandfollowtheproceduralinstructions.

Charactersandsymbolsused

Thefollowingsignsandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.

Trytomemorizethesymbolsandtheirmeanings.

Danger!

Pointsinthetextmarkedwiththissymbolpointoutimmediatelyimpendingdanger.Possibleconsequencesarevery seriousinjuryorevendeath.

Warning!

Thesepointscontaininformationonhazardoussituations. Possibleconsequencesareveryseriousinjuryorevendeath.

Caution!

Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamageto machinery.

Notice!

Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.

Important!

Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.

J Itemsinlistsaremarkedwithbullets.

–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.

. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Itwillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.

Beforestartingwork Shieldsupport1143/3048-2x4113-1750 1.4

BucyrusEuropeGmbH,Lünen2009 E efficiency service safety EM012781-0 (EN-US)

EM012781-0 (EN-US)

2 Yoursafety

EM012781-0 (EN-US)

Yoursafety

Thischapterprovidesimportantinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsand rulesofprocedurewillhelpyoutoavoidhazardoussituationsand toperformthenecessaryworkassafelyaspossible.

Theshieldsupporthasbeenmanufacturedusingstate-of-the-art technologyandinaccordancewiththegenerallyrecognizedsafety standardsandregulations.

Youandotherscanneverthelessbeexposedtodangeroussituations,e.g.,asaresultofenvironmentalinfluences,machine damageoroperatorerrors.

Donotmakeanymodificationsorcarryoutconversionswhich couldimpairthesafetyoftheshieldsupport.Allmodificationsand conversionsmustbeapprovedbyBucyrus.

UseonlyoriginalreplacementpartsfromBucyrus.Notethatuseof partsfromothermanufacturerswillvoidtheguarantee.

Inadditiontothisoperatingmanualbesuretoalsoobservethe respectivelegalprovisionsandregulationsforaccidentprevention inyourcountry.

Observethesafetyandaccidentpreventionregulations:

J ofthemine,

J oftheminesinspectorateand

J ofminingsupervisoryauthorities.

Pleasealsoreadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,E-motors,etc.carefullyandthoroughly.Clarifyanyquestions before startingwork.

Personnel

Operation

Theshieldsupportmaybeoperatedonlybytrainedpersonnel.

Theshieldsupportmayonlybeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthecontrol system installed.

Readingoftheoperatingmanual,especiallythechapteronsafety, mustconstituteapartofthistraining.

Theymustpossessandfurnishproofofadequatefamiliaritywith the

J mechanical system,

J hydraulicsystem,and J controltechnology.

Personnel Doc.no.:7420217000BA00SVVI/01 2.3

BucyrusEuropeGmbH,Lünen2009 E

state-of-the-arttechnology

EM012781-0 (EN-US)

additionaloperatingmanuals training

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL