Operation Manual
SuperServiceBatteryCharger BI016811 A6474X233 February2013 BI016811
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ThismanualisintendedtoprovideGENERALproductinformationforthe SuperService batterycharger.Theillustrations,descriptionsand procedurescontainedinthispublicationapplyonlytothis unit The manufacturer reservestherighttorevisemodelsanddesignswithout priornotice.
This batterycharger wasmanufacturedundertheguidelines,procedures andrequirementsofthe appropriateregulatory agencystandards. Atthe completionofthemanufacturingprocess,this unit wasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthis unit,withouttheconsentof themanufacturer andtheseregulatoryagencies,oranyrepairor replacementofparts contraryto themanufacturer’ s instructions,mayinvalidatethese approvalsandrenderthis unit unsafetooperate.
Strictcompliancewithall localandnational laws,regulationsand practicesregardingthesafeoperationandmaintenance ofunderground miningequipmentandstrictadherencetotheinstructionsinthismanual isnecessaryforthepersonalsafetyofthoseworkingonoraroundthis unit.
Whilethismanualattemptstoanticipatethemostimportantoperations and maintenanceneedsforthis unit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyour ServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.CopyrightAct of1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel. Disclosure,reproduction,distributionor unauthorizedusemaybeaviolationoffederalandstatelawsandmay subjecttheunauthorizedusertocriminalliability.
BI016811
BI016811
2013 ALLRIGHTSRESERVED
BI016811 TableofContents A6474X233 REV03 Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor?............................1.3 Whatisthepurposeofthisoperatingmanual? 1.4 Charactersandsymbolsused.................................................1.5
Yoursafety Yoursafety..................................................................................2.3 Personnel 2.4 Operation 2.4 Installationandrepair.........................................................2.4 Operatingconditions 2.5 Intendeduse ......................................................................2.5 Unauthorizeduse 2.5 Safetyinstructions...................................................................2.7 Storageandtransport 2.9 Installationandstart-up......................................................2.9 Operation 2.10 Maintenanceandrepair ...................................................2.10 Overviewofthesafetyinstructions 2.13 3. Storageandtransport Storageandtransport 3.3 Storage 3.3 Storageofthemachineandspareparts............................3.3 Transport 3.4 Loadunits;dimensionsandweights..................................3.4 Beforetransport 3.5
Installation Installation 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notes oninstallation 4.3 Pre-installationchecklist 4.5 Generalinformation ...........................................................4.5 BI016811
1.
2.
4.
5. Operation
6. Technicaldata
TableofContents BI016811 SuperServiceBatteryCharger Safetyfeatures 4.7 Location 4.5 Overviewofthebatterycharger 4.11
Operation 5.3 Howtooperatethe batterycharger 5.3 Whoisallowedtooperatethe batterycharger?................5.3 Whencan charging bestarted? 5.3 Controlsandindicators...........................................................5.4 Batterycharging procedure 5.7 Charging............................................................................5.3 Equalizingcharge 5.3 Operatinginstructions 5.3 Watering 5.3 Cleaning 5.3 Shutdownprocedure 5.12 Displayfaultmessages 5.12 Electricalsystem 5.15 Inputandoutputratings 5.15 D.C.voltage 5.3 A.C.voltage 5.3 Troubleshooting 5.15 Generalinspection 5.3 Serviceinformation 5.3 Troubleshootingandreplacingsilicondiodes 5.3 Checkingcapacitors ..........................................................5.3
Technicaldata 6.3 Componentsofthe batterycharger 6.3 Technicaldatasheet .........................................................6.3 Tighteningtorques 6.19
Foryourinformation Foryourinformation 7.3 Ourservice 7.3 Serviceaddress.................................................................7.3 Rebuildfacilityaddress 7.4 BI016811
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Aboutthismanual
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Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobe given informationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
applicableoperatingmanual Takecaretoensurethattheoperatingmanualavailabletoyouis applicableforthetypeofequipmentormachineused.
Machine type Thisoperatingmanualisintendedfor:
Model SuperServiceBatteryCharger SerialNo.: N/A
andisonlypermittedtobeusedforequipmentofthistype.
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththe unit. Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
newoperationmanual Sendforanewoperationmanualimmediatelyifthepresentmanualisno longercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithoron the unit
Everypersonworkingonthefaceorintheintersectionbetweenfaceand entryorintheentrymustreadthisoperatingmanual.
Thisincludespersonswho:
areinchargeoftransport
performassembly/disassemblywork
operatethemachine
eliminatefaults
performdailyroutineworkonthefaceorintheentry
performmaintenancework
performrepairwork
supervisorypersonnelwho:
initiateand/or
supervisetheactivitiesjustindicated.
BI016811 Beforestartingtowork A6474X233 REV03 1.3
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cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyandsafely withourproduct.Itcontainsimportantinformationonalltheactivities relatedtothe unit
Readthisoperatingmanualcompletelyandatease.Payspecial attentiontothesafetyinstructions. Trytomemorizetheappearanceand themeaningofthesafetyandinstructionsymbols.
service
Ifanydetailsarenotclearlyunderstood,pleasecontactourservice department.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
safety Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observethe informationgivenandfollowtheproceduralinstructions.
Beforestartingtowork BI016811 SuperServiceBatteryCharger 1.4
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Charactersandsymbolsused
Thefollowing charactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations. Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesand machinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesare:damagetothe machineordamageinthe immediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
Itemsinlistsaremarkedwithbullets.
– Pointsinsub-lists aremarkedwithalongdashatthestartofthe line.
Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterandmoreimportantly,safer.
BI016811 Beforestartingtowork A6474X233 REV03 1.5
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Beforestartingtowork BI016811 SuperServiceBatteryCharger 1.6 BI016811
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2 Yoursafety
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Yoursafety
Thischapterprovidesvitalinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsandrulesof procedurewillhelpyoutoavoidhazardoussituationsandto performthe necessaryworkassafelyaspossible.
stateoftheart The batterycharger hasbeenmanufacturedinaccordancewiththestate oftheartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedto dangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageor operatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthe unit.Allmodificationsandchangesmustbeapprovedby themanufacturer
Useonlyoriginalspareparts Notethattheuseofpartsfromother manufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanual besuretoalsoobservethe respectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations:
ofthemine.
oftheminesinspector and
oftheminingsupervisoryauthorities
furtheroperatingmanuals
Pleasereadalsotheoperatingmanuals for the batteriestobecharged andequipmenttobeoperated carefullyandthoroughly.Clarifyany questions before startingwork.
BI016811 Personnel A6474X233 REV03 2.3
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
