CAT MD6640 Blast Hole Drill Operation & Maintenance Manual SN DR612194 - PDF DOWNLOAD

Page 1

Operation and Maintenance Manual

MD6640 Blast Hole Drill

Serial Number D612194 R

SAFETY.CAT.COM BI012705

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MD6640 Blasthole Drill BI012705

MD6640 Blast Hole Drill Maintenance and Operation Manual

sn: DR612194

–Table of Contents–

This manual is divided into major sections covering the various serviceable components and systems of the MD6640 Blast Hole Drill. These sections and their contents are organized as shown below.

Section 1 -INTRODUCTION

Section 2 -OPERATION

Section 3 -LUBRICATION

Section 4 -PREVENTIVE MAINTENANCE

Section 5 -SERVICE PROCEDURES

Section 6 -BRAKES AND COUPLINGS

Section 7 -COMPRESSED AIR SYSTEM

Section 8 -HEATING, VENTILATION AND AIR CONDITIONING

Section 9 -ENGINEERING DATA

Section 10-SCHEMATICS

MD6640 Blasthole Drill BI012705
MD6640 Blasthole Drill BI012705
MD6640 Blasthole Drill BI012705
MD6640 Blasthole Drill BI012705

DANGER:

THIS MANUAL PROVIDES INFORMATION AND DATA FOR THE MAINTENANCE AND OPERATION OF THIS MACHINE. ALL ELECTRICAL EQUIPMENT MUST BE SERVICED BY QUALIFIED INDIVIDUALS WHO HAVE BEEN PROPERLY TRAINED TO WORK WITH HIGH VOLTAGE SYSTEMS, VARIABLE FREQUENCY AC DRIVES, AND/ OR WARD LEONARD LOOP DC DRIVES. FAILURE TO COMPLY COULD RESULT IN PERSONAL INJURY OR DEATH.

DANGER:

DO NOT ATTEMPT MECHANICAL OR ELECTRICAL MAINTENANCE ON THIS MACHINE WITHOUT A FULL UNDERSTANDING OF EACH COMPONENT’S OPERATION AND FUNCTION. COMPONENTS UTILIZING ELECTRICAL POWER, AIR PRESSURE, HYDRAULIC PRESSURE AND COMPRESSION OR TENSION SPRINGS FOR OPERATION MUST BE DEACTIVATED AND ISOLATED PRIOR TO DISASSEMBLY.

The FEEDER CABLE must contain a provision for a ground connection, especially whenever 2,300 volts or greater are used. At the substation, the power line must terminate (see paragraph on ground circuits) to a suitable permanent ground. At the machine, the power line must securely terminate through a bolted connection to the machine frame. This provides a constant ground for the machine and its electrical equipment. Failure to provide this adequate ground endangers employees and equipment.

THE NEED FOR A POWER LINE GROUNDING CIRCUIT ADEQUATE FOR THE MACHINE CANNOT BE OVEREMPHASIZED. Without a good grounding system, high voltages exist between the machine and the ground. The portable trail cable and power lines supplying electric energy to the machine must have a ground wire, ample in capacity, running parallel to the main wires over the entire distance from the transformer to the machine. A suitable grounding system must be used at the transformer. Consult your local electrical supplier for details.

DANGER:

DUE TO THE INHERENT DANGERS IN THE OPERATION OF HIGH VOLTAGE ELECTRICAL EQUIPMENT, A SAFE GROUNDING SYSTEM IS REQUIRED THAT INCLUDES GROUND CONDUCTORS IN THE CABLE, A NEUTRAL GROUNDING RESISTOR, AND RELATED RELAYS AND SWITCHGEAR. A GROUND CONTINUITY CHECK SYSTEM IS ALSO RECOMMENDED.

MD6640 Blasthole Drill BI012705
MD6640 Blasthole Drill BI012705
1-1 Introduction Section MD6640 Blasthole Drill BI012705
refer to the safety information in this section of this manual before starting any maintenance procedure on this machine. Table of Contents GENERAL INFORMATION ............................................................................................................3 SAFETY ...4 SAFETY PRECAUTIONS ........................................................................................................5 FIRE PREVENTION CONSIDERATIONS.....................................................................................8 STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS..............................9 WARNING SIGNS AND DECALS................................................................................................12 Stored Energy Signs ......13 MACHINE OVERVIEW ................................................................................................................14 PROPEL MACHINERY ..........................................................................................................15 MAIN FRAME AND DECKS ...................................................................................................16 MACHINERY HOUSE ............................................................................................................17 MAIN AIR SYSTEMS ..............................................................................................................18 Air Compressor ..........................................................................................................................18 HYDRAULIC SYSTEM ...........................................................................................................19 OPERATOR’S CAB..............................................................................................................20 MAST ......20 Mast/Machinery ..........................................................................................................................21 ROTARY GEARCASE...........................................................................................................22 PULLDOWN GEARCASE.....................................................................................................23 DRILL TOOL STRING ASSEMBLY........................................................................................24 BREAKOUT WRENCH.........................................................................................................25 CABLE REEL........................................................................................................................25 65 OR 70 FOOT MAST - TYPICAL MACHINE SPECIFICATIONS..............................................26 GENERAL ESTIMATED COMPONENT WEIGHTS....................................................................28 DECK PLAN.......................................................................LOCATED AT THE END OF THE MANUAL
Section 1 Introduction Always
1-2 Introduction Section MD6640 Blasthole Drill BI012705

GENERAL INFORMATION

This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.

THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed by the parts representative. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

Caterpillar Global Mining, LLC Mining Products Division

3501 S FM 1417

Denison, TX 75020

903-786-9621

The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.

1-3 Introduction Section MD6640 Blasthole Drill BI012705
Section 1 Introduction

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

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