Cat DBT - Shield 1524/3658-2x3619-1500 Operating Manual BI628609 - PDF DOWNLOAD by www.heydownloads.com

Operation and Maintenance Manual

Typ 1524/3658-2x3619-1500

Doc-No.: 7420 108 000 BA 00

ID-Nr. BI628609 Sept. 2002 SAFETY.CAT.COM SAFETY.CAT.COM

Shield

BI628609

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CAT, CATERPILLAR, THEIR RESPECTIVE LOGOS, ”CATERPILLAR YELLOW“ AND THE “POWER EDGE” TRADEDRESS, AS WELL AS CORPORATE AND PRODUCT IDENTITY USED HEREIN, ARE TRADEMARKS OF CATERPILLAR AND MAY NOT BE USED WITHOUT PERMISSION.

BI628609

Industriestraße1Telefon:+49(0)2306/709-0Email:infodbt@dbt.de D-44534LünenTelefax:+49(0)2306/709-421Internet:www.dbt.de DBTGmbH OperatingManual DBT-Shield 1524/3658-2x3619-1500 Doc.no.:7420108000BA00 BI628609

Amendmentsandalterationstothispublicationarenotsubjectto notification.DBTGmbH(DBT)reservesallrightstothispublication. Itscontentisprotectedbycopyright.Nopartofthispublicationmay bereproducedortransmittedinanywayorformwithouttheprior writtenapprovaloftheDBT.

DBTdeclinesallliabilityfordirectorindirectconsequencesofprintingerrors.

DBTGmbH,Lünen2002 E

BI628609

Index Doc.no.:7420108000BA00VIVU/01 Index 1.Aboutthismanual Beforestartingwork 1.3 ............................. Purposeofthisoperatingmanual 1.4 Charactersandsymbolsused 1.5 2.Yoursafety Personnel 2.3 ...................................... Operationandmaintenance 2.3 Repair 2.4 Conditionsofoperation 2.5 .......................... Useinconformancewithspecifications 2.5 Usecontrarytospecifications 2.5 Safetyinstructions 2.6 Basicprinciples 2.6 .................................... Storageandtransport 2.7 .............................. Installation 2.8 ........................................ Operation 2.9 Maintenance 2.11 Overviewofthesafetyinstructions 2.15 ............... 3.Storageandtransport Storage 3.3 ......................................... Storageofnewequipment 3.3 Usedequipment 3.4 Transport 3.5 ....................................... 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Installationoftheshieldunits 4.4 .................... Powertake-offconnections 4.5 Couplingbetweentheconnections 4.6 Requirementstothefacehydraulicsystem 4.7 Test-Run 4.7 ........................................ Start-up 4.8 ........................................ Tobeobservedpriortostart-up 4.8 ...................... Start-upoftheshields 4.10 .............................. Corrosionprotectionofhydrauliccomponents 4.10 DBTGmbH,Lünen2002 E BI628609

5.Operationandmaintenance

Index DBT-ShieldType1524/3658-2x-3619-1500

Basicrequirements 5.3 .............................. Conditionsforoperation 5.3 Safetyrequirements 5.6 Operationoftheshield 5.8 ........................... Safeworking 5.13 .................................... Operationoftheshieldhydraulics 5.14 ................ Locationofhydrauliccomponentsattheshield 5.14 Repairandemergencyoperation 5.25 Operationandfunctionsofthecontrolblock 5.27 Maintenance 5.32 .................................... Specialmeasures 5.32 Dailyinspection 5.33 .................................... Weeklyinspection 5.33 ................................. Assessmentofdamageaccordingtoschedule 5.33 ......... Troubleshooting 5.34 ................................ Faultfindingonshieldhydraulicsystem 5.34 Faultlocalization 5.34 3/2-Wayvalveorpilotvalve 5.38 Pilot-operatedcheckvalves 5.38 Internalby-passinprops 5.39 Faultypressurereliefvalve 5.39 Defectiveorblockedfilter 5.39

Description 6.3 ..................................... Mainsubassemblies 6.4 Basewithlemniscaticlinksandcentralshiftingunit 6.5 Canopy 6.8 ........................................... Cavingshield 6.10 ...................................... Sideseal 6.11 ......................................... Technicaldataoftheshield 6.13 .......................... Hydraulicsystem 6.14 ................................ Double-telescopicprop 6.18 ............................. Function 6.19 Hydrauliccylinder,doubleandsingleacting 6.20 Shiftingcylinder 6.21 Technicaldataofhydrauliccylinders 6.23 Pressurereliefvalves 6.25 Electrohydrauliccontrolsystem 6.26 .................. PANZERMATIC®PM4 6.27 Anglesofinclinationofthecanopy 6.28 ............... DBTGmbH,Lünen2002 E BI628609

6.Technicaldata

Index Doc.no.:7420108000BA00VIVU/01 Accessories,optional 6.29 ............................ Flipper 6.29 Anti-toppledevice 6.30 Sideflap 6.31 Operatingmedia 6.32 ................................ HydraulicfluidsofgroupHFA 6.32 Recommendedlubricatinggreasesandpastes 6.35 Tighteningtorques 6.37 .............................. ScrewswithmetriccoarsethreadDIN13 6.37 7.Foryourinformation Ourservice 7.3 ..................................... Serviceaddress 7.3 Identificationofshields 7.3 .......................... Typeplate 7.3 Referencedstandardsandguidelines 7.4 DBTGmbH,Lünen2002 E BI628609

Index DBT-ShieldType1524/3658-2x-3619-1500 DBTGmbH,Lünen2002 E BI628609

1 Aboutthismanual BI628609

BI628609

Aboutthismanual

Thischapterprovidesimportantinformationmakingiteasierforyou tousethismanual.Youwillalsobegiveninformationonthestructureofthemanualandthesymbolsused.

Beforestartingwork

Takecaretoensurethattheoperatingmanualavailabletoyouis applicablefortheshieldsupportused.Comparethedatagivenbelowwiththedataonthetypeplateoftheshield.Wheretofindthe typeplateontheshieldisdescribedinchapter7ofthisoperating manual.

ThisoperatingmanualisdesignedforDBTshield 1524/3658-2x3619-1500withthefollowingtypespecification:

Identificationno.:74201080000001

74201080000002

Yearofconstruction:2002

PropforceinkN:2x3619

andisonlypermittedtobeusedforshieldsofthistype.Onlyuse theoperatingmanualapplicabletotherespectiveshield.Ifyou don’tyouwillendangeryourselfandothers.

Itisabsolutelynecessarytoensurethatallpersonsworkingwithor onthesupporthaveaccesstothecontentsoftheapplicableoperatingmanualsfortheshieldsatanytimeandwithoutanyrestrictions.

Personsforwhomtheoperatingmanualisintended

Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.Everypersonworkingonthefaceorintheintersectionbetweenfaceandentrymustreadthisoperatingmanual.

Thisincludespersonswho:

J areinchargeoftransport,

J preparetheriseheading,

J performassembly/disassemblywork,

J operatetheshields,

J correctmalfunctions,

J performdailyroutineworkontheface,

J monitor/lookafterthehydraulicsystem,

J performmaintenancework,

J performrepairwork;

J supervisorypersonnelwho –initiateand/or –supervise theactivitiesjustindicated.

Beforestartingwork Doc.no.:7420108000BA00VIVU/01 1.3

DBTGmbH,Lünen2002 E applicableoperatingmanual availability of operatingmanual BI628609

operatingmanual

Purposeofthisoperatingmanual

Thisoperatingmanualcontainsgeneralinformationonthesafeand economicalhandlingofshieldsupportsandprovidesyouwithimportantinstructionsontheworkperformeddirectlyonorwiththe shields.

questions

safety

Therefore,readthisoperatingmanualcompletelyandatease.Pay specialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthemeaningofthesafetyandinstructionsymbols. Shouldyouhaveanyquestions,pleasecontactourservicedepartment.Contactdetailsaregiveninchapter7ofthisoperating manual.

Readthechapter”Foryoursafety”withspecialattention.This chaptercontainsimportantinformationindicatingpossiblehazards. Observetheinformationgivenandfollowtheproceduralinstructions.

Beforestartingwork

1.4

DBT-ShieldType1524/3658-2x3619-1500

DBTGmbH,Lünen2002 E

BI628609

Charactersandsymbolsused

Thefollowingcharactersandsymbolsareusedforsafetyinstructionsandimportantinformationintheoperatingmanual.

Trytomemorizethesymbolsandtheirmeanings.

DANGER!

Pointsinthetextmarkedwiththissymboldrawyourattention toimmediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.

WARNING!

Thesepointscontaininformationondangeroussituations. Possibleconsequencesare:veryseriousinjuryorevendeath.

CAUTION!

Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.

NOTICE!

Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesare: damagetotheshieldordamageintheimmediatevicinity.

IMPORTANT!

Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.

Itemsinlistsaremarkedwithblacksquares.

Pointsinsub-listsaremarkedwithalongdashatthestartofthe line.

Thesymbolofthehandasksyoutodosomething.Severalsuccessiveparagraphsmarkedwiththesymbolofthehandrepresenta stringofactionswhichmustbeexecutedintheorderspecified.Followtherespectiveinstructionsstep-by-steptoperformthework safelyandefficiently.

Beforestartingwork Doc.no.:7420108000BA00VIVU/01 1.5

DBTGmbH,Lünen2002 E J –. BI628609

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL