Operation and Maintenance Manual Shield
Typ 1067/2743-2x3739-1750
Doc-No.: 7420 115 000 BA 00
ID-Nr. BI628587 Juli 2003 SAFETY.CAT.COM SAFETY.CAT.COM
BI628587
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© 2003 CATERPILLAR ALL RIGHTS RESERVED
CAT, CATERPILLAR, THEIR RESPECTIVE LOGOS, ”CATERPILLAR YELLOW“ AND THE “POWER EDGE” TRADEDRESS, AS WELL AS CORPORATE AND PRODUCT IDENTITY USED HEREIN, ARE TRADEMARKS OF CATERPILLAR AND MAY NOT BE USED WITHOUT PERMISSION.
BI628587
Industriestraße1Telefon:+49(0)2306/709-0Email:infodbt@dbt.de D-44534LünenTelefax:+49(0)2306/709-421Internet:www.dbt.de DBTGmbH OperatingManual DBT-Shield 1067/2743-2x3739-1750 Doc.no.:7420115000BA00 BI628587
Amendmentsandalterationstothispublicationarenotsubjectto notification.DBTGmbH(DBT)reservesallrightstothispublication. Itscontentisprotectedbycopyright.Nopartofthispublicationmay bereproducedortransmittedinanywayorformwithouttheprior writtenapprovaloftheDBT.
DBTdeclinesallliabilityfordirectorindirectconsequencesofprintingerrors.
DBTGmbH,Lünen2003 E
BI628587
Index Doc.no.:7420115000BA00VAVP/01 Index 1.Aboutthismanual Beforestartingwork 1.3 ............................. Purposeofthisoperatingmanual 1.5 Charactersandsymbolsused 1.6 2.Yoursafety Personnel 2.3 ...................................... Operationandmaintenance 2.3 Repair 2.4 Conditionsofoperation 2.5 .......................... Useinconformancewithspecifications 2.5 Usecontrarytospecifications 2.5 Safetyinstructions 2.6 .............................. Basicprinciples 2.6 .................................... Storageandtransport 2.7 .............................. Installation 2.8 ........................................ Operation 2.9 Maintenance 2.12 Overviewofthesafetyinstructions 2.16 ............... 3.Storageandtransport Storage 3.3 ......................................... Storageofnewequipment 3.3 .......................... Usedequipment 3.5 Transport 3.6 ....................................... 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Installationoftheshieldunits 4.3 .................... Powertake-offconnections 4.5 Couplingbetweentheconnections 4.6 ................... Requirementstothefacehydraulicsystem 4.7 ........ Test-Run 4.7 Start-up 4.8 ........................................ Tobeobservedpriortostart-up 4.8 ...................... Start-upoftheshields 4.10 .............................. Corrosionprotectionofhydrauliccomponents 4.10 .......... DBTGmbH,Lünen2003 E BI628587
5.Operationandmaintenance
Index DBT-Shield1067/2743-2x3739-1750
Basicrequirements 5.3 .............................. Conditionsforoperation 5.3 Safetyrequirements 5.6 ................................ Operationoftheshield 5.9 Safeworking 5.14 .................................... Operationoftheshieldhydraulics 5.15 ................ Locationofhydrauliccomponentsattheshield 5.15 Operationofthedualbackflushfilter 5.24 Repairandemergencyoperation 5.25 Operationandfunctionsofthecontrolvalveblock 5.27 Maintenance 5.31 .................................... Specialmeasures 5.31 .................................. Regularmeasures 5.32 Troubleshooting 5.34 ................................ Faultfindingonshieldhydraulicsystem 5.34 Faultlocalization 5.34 3/2-Wayvalveorpilotvalve 5.37 ......................... Pilot-operatedcheckvalves 5.37 ......................... Internalby-passinprops 5.38 ............................ Faultypressurereliefvalve 5.38 Defectiveorblockedfilter 5.38
Description 6.3 ..................................... Mainsubassemblies 6.4 Basewithlemniscaticlinksandcentralshiftingunit 6.4 ..... Shieldcanopy 6.7 ..................................... Cavingshield 6.8 Technicaldataoftheshield,steelstructure 6.9 Hydraulicsystem 6.10 ................................ Double-telescopicprop 6.13 Function 6.14 Hydrauliccylinder,doubleandsingleacting 6.15 ............ Technicaldataofhydrauliccylinders 6.18 Pressurereliefvalves 6.20 Electrohydrauliccontrolsystem 6.21 .................. PANZERMATIC®PM4 6.22 Anglesofinclinationofthecanopy 6.23 ............... Operatingmedia 6.24 ................................ HydraulicfluidsofgroupHFA 6.24 ........................ Lubricatinggreasesandpastes 6.27 ...................... Tighteningtorques 6.29 .............................. ScrewswithmetriccoarsethreadDIN13 6.29 DBTGmbH,Lünen2003 E BI628587
6.Technicaldata
Index Doc.no.:7420115000BA00VAVP/01 7.Foryourinformation Ourservice 7.3 ..................................... Serviceaddress 7.3 Identificationofshields 7.4 .......................... Typeplate 7.4 Referencedstandardsandguidelines 7.5 DBTGmbH,Lünen2003 E BI628587
Index DBT-Shield1067/2743-2x3739-1750 DBTGmbH,Lünen2003 E BI628587
1 Aboutthismanual BI628587
BI628587
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyou tousethismanual.Youwillalsobegiveninformationonthestructureofthemanualandthesymbolsused.
Beforestartingwork
Takecaretoensurethattheoperatingmanualavailabletoyouis applicablefortheshieldsupportused.Comparethedatagivenbelowwiththedataonthetypeplateoftheshield.Wheretofindthe typeplateontheshieldisdescribedinchapter7ofthisoperating manual.
ThisoperatingmanualisdesignedforDBTshield 1067/2743-2x3739-1750withthefollowingtypespecification:
Identificationno.:74201150000001
Yearofconstruction:2003
PropforceinkN:2x3739
andisonlypermittedtobeusedforshieldsofthistype.Onlyuse theoperatingmanualapplicabletotherespectiveshield.Ifyou don’tyouwillendangeryourselfandothers.
Itisabsolutelynecessarytoensurethatallpersonsworkingwithor onthesupporthaveaccesstothecontentsoftheapplicableoperatingmanualsfortheshieldsatanytimeandwithoutanyrestrictions.
Beforestartingwork Dok.Nr.:7420115000BA00VAVP/01 1.3
DBTGmbH,Lünen2003 E applicableoperatingmanual availability of operatingmanual BI628587
Beforestartingwork
Personsforwhomtheoperatingmanualisintended Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Thisincludespersonswho: J areinchargeoftransport, J preparetheriseheading, J performassembly/disassemblywork, J operatetheshields, J correctmalfunctions, J performdailyroutineworkontheface, J monitor/lookafterthehydraulicsystem, J performmaintenancework, J performrepairwork; J supervisorypersonnelwho –initiateand/or –supervise theactivitiesjustindicated.
Everybodyworkingontheshieldsupportmusthavereadthisoperatingmanualbeforehand. Anypersonsvisitingorinspectingthefacemusthavereceivedadequateinstructions.
DBT-Schild1067/2743-2x3739-1750 1.4
DBTGmbH,Lünen2003 E BI628587
Purposeofthisoperatingmanual
Thisoperatingmanualcontainsgeneralinformationonthesafeand economicalhandlingofshieldsupportsandprovidesyouwithimportantinstructionsontheworkperformeddirectlyonorwiththe shields.
Therefore,readthisoperatingmanualcompletelyandatease.Pay specialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthemeaningofthesafetyandinstructionsymbols. Shouldyouhaveanyquestions,pleasecontactourservicedepartment.Contactdetailsaregiveninchapter7ofthisoperating manual.
Readthechapter”Foryoursafety”withspecialattention.This chaptercontainsimportantinformationindicatingpossiblehazards. Observetheinformationgivenandfollowtheproceduralinstructions.
Beforestartingwork Dok.Nr.:7420115000BA00VAVP/01 1.5
DBTGmbH,Lünen2003 E operatingmanual
BI628587
questions safety
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
