Technical Manual
© Bucyrus All Rights Reserved
R
BI620433
BUCYRUS
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Think Terex, Think Integrity SKSS-12 Service Manual Infinity Blasthole Drill Serial No.1K67F32 SERVICE MANUAL PART NO. 91-A11-358 BI620433
Thissafetyalertsymbolindicatesimportantsafetymessagesinthismanual.Whenyou seethissymbol,carefullyreadthemessagethatfollowsandbealerttothepossibility ofpersonalinjuryorpropertydamage.
WARNING:BEFOREsTARTING ENGINE:
studyOperatorand serviceManuals
studyEngineOperatorandMaintenanceManual
PracticeAll safetyPrecautions
MakePre-OperationCheck
LearnControlsBeforeOperating
It is YOUR responsibility to understand and follow manufacturer's instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations. Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine. It is your responsibility to know the manufacturer's specific requirements, government regulations, required precautions and any work hazards which may exist. You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions. Keep all children, visitors, and untrained personnel away from the equipment. It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognized safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death.
Drill Model: _____________________________________________________________________
Drill Serial No. :_____________________________________________________________________
Date Delivered:_____________________________________________________________________
• • • • • Safety Information Int-2 SKSS Introduction Safety Information BI620433
Dealer:_____________________________________________________________________ Customer:_____________________________________________________________________
Use only genuine Terex Reedrill parts in the maintenance, rebuild, or repair, of Terex Reedrill machines. Terex Reedrill shall have no liability as to any unauthorized modification of machines or parts and shall have no obligation or liability as to any machines or parts which have been improperly handled, or which have not been operated, maintained, or repaired according to Reedrill's furnished manuals, or other written instructions, or which are operated with other than genuine Reedrill parts.
Effective Date: August, 2007. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex® is a registered trademark of Terex Corporation in the USA and many other countries. Copyright (or ©) 2007 Terex Corporation.
Your cooperation in furnishing as much information as possible will assist us in filling your orders correctly and in the shortest possible time.
1. IDENTIFICATIONOFTHEMACHINE
Always furnish the Reedrill Model Number and Serial Number when ordering parts. This information is found on the machine nameplate.
2. PARTNUMBERANDDESCRIPTION
In addition to the Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.
3. SHIPMENT
Unless otherwise instructed, all shipments will be made via road freight and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our Accounting Department.
MAILING ADDRESSFOR PARTS ORDER ENTRY SHIPPING ADDRESS Terex Reedrill WA Terex Reedrill WA Terex Reedrill WA P. O. Box 1006 Telephone (08) 9495 7700 Lot 21 Brant Rd Kelmscott WA, 6111 Fax (08) 9495 7750 Kelmscott WA, 6111 AuSTRALIAN BRANcHES Brisbane Newcastle Mackay 585 Curtain Ave East 139 Racecourse Rd 10-12 Corporate Dve Eagle Farm QLD 4009 Rutherford NSW 2320 Mackay QLD 4740 Ph. (07) 3632 4600 Ph. (02) 4932 0000 Ph. (07) 4953 5600 Fax. (07) 3216 3934 Fax (02) 4932 0733 Fax (07) 4952 5311 © TEREX REEDRILL 2007
SKSS Introduction Int-3 Parts
and Product Support BI620433
Parts Ordering and Product Support
Ordering
iv SKSS Introduction Contents Introduction.....................................................................................Int-2 Safety Information ........................................................................................................................Int-2 Parts Ordering and Product Support .......................................................................................... Int-3 Table of Contents ............................................................................................................................... iv Section 1 - Safety..............................................................................1-1 Personal Protective Equipment ..................................................................................................1-2 Noise 1-2 Electrical Contact .......................................................................................................................1-2 Overhead and Buried Utilities.....................................................................................................1-2 Contact with Electric Wires .........................................................................................................1-3 Contaminated Air ........................................................................................................................1-3 Machine Stability ........................................................................................................................1-4 Moving and Rotating Parts .........................................................................................................1-5 High Pressure Air or Fluid ..........................................................................................................1-5 Before Operation ........................................................................................................................1-5 During Operation ........................................................................................................................1-6 Maintenance ...............................................................................................................................1-8 Safety Locator ............................................................................................................................1-9 Section 2 - Operator's Cab / Controls..............................................2-1 Graphic Symbol Legend ................................................................................................................2-2 Warning Decals ............................................................................................................................... 2-6 Operators Controls and Indicators ............................................................................................... 2-8 Control Panels ............................................................................................................................2-8 Right Hand Control Panel .............................................................................................................. 2-9 Instrument Panel and Circuit Breakers 2-10 Circuit Breakers ........................................................................................................................2-10 Light Switches ...........................................................................................................................2-11 Instrument Panel .......................................................................................................................2-11 System Pressure Guage Panel .................................................................................................... 2-12 Left Hand Control Panel 2-14 Air Conditioner 2-20 T8 Series Split System Air Conditioning Manual ......................................................................2-20 Section 3 - Main Frame / Crawlers...................................................3-1 Main Frame Repair - General .........................................................................................................3-2 Main Frame Repair .....................................................................................................................3-2 Leveling Jacks ................................................................................................................................ 3-3 Leveling Jacks ............................................................................................................................3-3 Leveling Jack Cylinders ..............................................................................................................3-4 Mast Elevating Cylinders ............................................................................................................... 3-5 Mast Elevating Cylinders ............................................................................................................3-6 Remove 3-7 Repair ......................................................................................................................................... 3-7 Replace 3-7 BI620433
SKSS Introduction v Contents Crawler Assembly ...........................................................................................................................3-8 Crawler Component Repair ........................................................................................................3-9 Metric Bolt Torque Specifications 3-10 Track Maintenance......................................................................................................................... 3-11 Before Operating the Machine ..................................................................................................3-11 General Maintenance ................................................................................................................3-11 Track Tension Adjustment ........................................................................................................... 3-12 Hydraulic Tensioner ..................................................................................................................3-13 Description ...............................................................................................................................3-14 Nitrogen Tensioner ...................................................................................................................3-15 Hydraulic Tensioner ..................................................................................................................... 3-16 Repair ....................................................................................................................................... 3-16 Nitrogen Tensioner Assembly 3-17 Nitrogen Tensioner - Fitting Instructions ...................................................................................3-18 Nitrogen Tensioner - Pressure Check ......................................................................................3-20 Nitrogen Tensioner - Pressure Release ...................................................................................3-20 Track Chain - Separate ................................................................................................................. 3-21 Track Chain - Repair ..................................................................................................................... 3-22 Track Link - Repair & Replace..................................................................................................3-22 Track Link - Description ............................................................................................................3-23 Track Shoes Installation............................................................................................................... 3-24 Track Link Position ...................................................................................................................3-24 Track Shoe - Mounting to Tracsk Chain ...................................................................................3-25 Track Shoe Bolt Torque (Direct Torque Method) .......................................................................3-26 Track Shoe Bolt Torque (Torque Turn Method) .........................................................................3-27 Track Chain and Shoe Installation .............................................................................................. 3-28 Track Chain with Shoes............................................................................................................3-28 Track Chain & Shoe - Assembly & Installation .........................................................................3-28 Final Drive 3-30 Final Drive - General Description .............................................................................................3-30 Final Drive Unit Removal ............................................................................................................. 3-31 Removal from Track Frame ......................................................................................................3-31 Final Drive Unit Installation ......................................................................................................... 3-32 Installation into Track Frame ....................................................................................................3-32 Final Drive Maintenance ............................................................................................................... 3-33 Oil Check / Change ..................................................................................................................3-33 Final Drive Oil ................................................................................................................................ 3-34 Specifications ...........................................................................................................................3-34 Recommended Oil ....................................................................................................................3-34 Final Drive Assembly 3-35 Parking Brake - Description......................................................................................................3-36 Final Drive - Disconnect & Parking Brake ..................................................................................3-37 Towing Procedure - Gear Drive Disconnect .............................................................................3-38 Parking Brake - Removal & Installation ....................................................................................3-38 Idler Unit Assembly 3-39 Idler Unit - Assembly ................................................................................................................3-41 BI620433
vi SKSS Introduction Contents Idler Unit Removal ........................................................................................................................3-45 Idler Unit - Removal ..................................................................................................................3-45 Track and Support Rollers 3-47 General Description..................................................................................................................3-47 Track Roller - Removal & Disassembly ....................................................................................3-49 Track and Support Roller - Assembly .......................................................................................3-51 Track and Support Roller - Test and Install ..............................................................................3-52 Auxiliary Crane 3-54 Hydraulic Crane (Auxiliary Crane) ............................................................................................3-54 Load Lift Capacities ..................................................................................................................3-54 Maintenance .............................................................................................................................3-55 Section 4 - Engine / Drive Train / Compressor...............................4-1 Power Group Locator .....................................................................................................................4-2 Cummins Engine ............................................................................................................................ 4-3 Engine Fuel System ...................................................................................................................4-4 Construction ...............................................................................................................................4-5 Combo Fuel Filter Head & Pump Manifold .................................................................................4-6 FS1006 Fuel Filter with Water Separator ...................................................................................4-6 Fuel Manifold with Integrated FSO Valve ...................................................................................4-7 Fuel Connections .......................................................................................................................4-7 Pre Filters 4-8 Wiring with EFS Power Relay ....................................................................................................4-8 Pressure and Temperature Sensors ...........................................................................................4-8 Operation 4-9 QST30 Electric Fuel Supply System ........................................................................................4-10 Oil Reserve Systems ................................................................................................................4-12 Engine Oil Reserve System (Basic Circuit) ..............................................................................4-12 LED Monitor Readings .............................................................................................................4-13 Adjustment of Running Oil Level ..............................................................................................4-13 Oil Reserve Basic Circuit ..........................................................................................................4-14 Oil Pressure Switch ..................................................................................................................4-14 Oil Reserve System ..................................................................................................................4-14 Troubleshooting ........................................................................................................................4-15 Maintenance .............................................................................................................................4-15 Engine and Compressor Air Cleaner .......................................................................................... 4-16 Engine and Compressor Air Cleaner Service ...........................................................................4-17 Compressor Assembly 4-20 Flexible Drive Coupling ................................................................................................................ 4-21 Flexible Drive Coupling Service ...............................................................................................4-21 Pump Drive .................................................................................................................................... 4-23 Pump Identification ...................................................................................................................4-23 Pump Drive Assembly - Removal and Replacement................................................................4-24 Pump Drive Gearbox .................................................................................................................... 4-25 Pump Drive Gearbox Repair ....................................................................................................4-26 3" Input Shaft Assembly ...........................................................................................................4-28 BI620433
SKSS Introduction vii Contents Hydraulic Pump ............................................................................................................................4-29 Hydraulic Pumps - Removal and Replacement........................................................................4-29 Compressor Installation 4-30 Compressor Drive Coupling .....................................................................................................4-30 Compressor Installation............................................................................................................4-32 Compressor Drive Coupling - Removal and Replacement.......................................................4-34 Compressor Shaft Seal ................................................................................................................ 4-35 Compressor Shaft Seal ............................................................................................................4-35 Low Pressure Compressosr ........................................................................................................ 4-38 Safety 4-38 Description ...............................................................................................................................4-41 Compressed Air Functions .......................................................................................................4-41 Compressor Oil Circuit 4-45 Diagram Legend .......................................................................................................................4-45 Compressor Oil Circuit - COLD ................................................................................................4-46 Compressor Oil Circuit - HOT ..................................................................................................4-47 Compressor Oil Circuit - Shut Down ........................................................................................4-48 Compressor Condensation Table ............................................................................................... 4-49 Compressor Air Circuits - 2400cfm @ 100psi ............................................................................4-50 Diagram Legend .......................................................................................................................4-52 Shutdown 4-53 Start Up .................................................................................................................................... 4-54 Run Loaded ..............................................................................................................................4-55 Drilling Air On ...........................................................................................................................4-56 Compressor Functional Description ........................................................................................... 4-57 Compressor Operation ................................................................................................................. 4-59 Operation .................................................................................................................................. 4-59 Compressor Maintenance ............................................................................................................ 4-62 General Maintenance ...............................................................................................................4-62 Discharge Check Valve ............................................................................................................4-64 Compressor Receiver Tank Assembly ......................................................................................4-65 Separator Elements..................................................................................................................4-67 Separator Elements - Remove & Replace ...............................................................................4-68 Scavenge Line..........................................................................................................................4-69 Compressor Discharge Temperature Gauge, Switch and Sender ...........................................4-70 Minimum Pressure Valve ..........................................................................................................4-71 Minimum Pressure / Check Valve Maintenance .......................................................................4-71 Thermal Bypass Valve ..............................................................................................................4-72 Thermal Bypass Valve Maintenance ........................................................................................4-73 Oil Stop Valve ...........................................................................................................................4-74 Compressor Fluid Filter ............................................................................................................4-76 Changing Filter Elements .........................................................................................................4-77 Bearing Oil Filter .......................................................................................................................4-78 Compressor Inlet Valve Control System ...................................................................................4-79 Compressor Inlet Valve Control System ...................................................................................4-80 Relieving Regulators ................................................................................................................4-81 BI620433
viii SKSS Introduction Contents System Blowdown Valve ..........................................................................................................4-84 Running Blowdown Valve .........................................................................................................4-85 Running Blowdown Maintenance .............................................................................................4-86 Moisture Separator Maintenance .............................................................................................4-87 Auxiliary Regulators .................................................................................................................4-88 Auxiliary Regulator Maintenance..............................................................................................4-89 Troubleshooting ........................................................................................................................4-92 Aluminum Tube Air to Oil Cooler 4-94 Compressor Oil Cooler .............................................................................................................4-94 Radiator Cooler ........................................................................................................................... 4-102 Radiator Hydraulic Oil Cooler Assembly ................................................................................4-102 Radiator / Oil Cooler Repair ....................................................................................................4-110 Section 5 - Dust Control System......................................................5-1 Dust Control System ......................................................................................................................5-2 Dust Control Systems .................................................................................................................5-2 Water Injection 5-3 Water Tanks 5-3 Water Tank Top up Soleniod Valve .............................................................................................5-4 Water Injection Relief Valve........................................................................................................5-6 Water Injection Control ...............................................................................................................5-7 Water Injection Basic Circuit.......................................................................................................5-9 Water Pump ................................................................................................................................... 5-10 Pump Specifications .................................................................................................................5-10 Servicing Instructions ...............................................................................................................5-10 Parts List ................................................................................................................................... 5-11 Replacing Piston Cup Seals .....................................................................................................5-12 Replacing Suction and Discharge Valves .................................................................................5-13 Replacing Power End Bearings................................................................................................5-14 Servicing the Wrist Pin Bearings ..............................................................................................5-15 Fastener Torque Requirements ................................................................................................5-15 Recommended Lubricants .......................................................................................................5-16 Water Pump Motor Repair ........................................................................................................5-16 Water Injection Hydraulic Control Valve Repair........................................................................5-16 Water Pump Drive Coupling .....................................................................................................5-16 Level and Flow Transducer ......................................................................................................5-16 Section 6 - Mast / Rotary Drive / Pipe Rack....................................6-1 Mast Weldment................................................................................................................................6-2 Mast Repair ................................................................................................................................ 6-2 Mast Assembly 6-3 Mast Assembly ...........................................................................................................................6-3 Mast Pivot 6-4 Feed Cylinders ................................................................................................................................ 6-5 Feed Cylinder - Removal ............................................................................................................6-7 Feed Cylinder Assembly.............................................................................................................6-9 BI620433
SKSS Introduction ix Contents Repair ....................................................................................................................................... 6-10 Installation ................................................................................................................................ 6-10 Hoist / Pulldown Cable Adjustment 6-11 Hosit / Pulldown Cable Adjustment ..........................................................................................6-12 Hoist / Pulldown Cable Replacement .......................................................................................6-15 Rotary Drive Assembly ................................................................................................................. 6-16 Rotary Head Guide Alignment ..................................................................................................6-17 Rotary Head - Drive System .....................................................................................................6-18 Rotary Drive - Removal from Mast ...........................................................................................6-19 Rotary Drive - Installation .........................................................................................................6-19 Rotary Drive Gearbox ................................................................................................................... 6-20 Rotary Drive Gearbox - Item Listing .........................................................................................6-21 Rotary Head Bull Shaft Bearing Nut .........................................................................................6-21 Rotary Drive Gearbox - Repair .................................................................................................6-22 Air Swivel 6-23 Winch Assembly ........................................................................................................................... 6-24 Precautions on the use of Winches ..........................................................................................6-24 Wedge Socket ..........................................................................................................................6-26 Grooved Drums ........................................................................................................................6-27 Plain (Smooth) Drums ..............................................................................................................6-27 Drums - Multiple Layers ...........................................................................................................6-27 Winch Assembly Service ..........................................................................................................6-28 BG8A and BG8B Hydraulic Winch Service Manual..................................................................6-29 Deck Wrench 6-60 H.O.B.O. Wrench ........................................................................................................................... 6-61 Breakout System - HOBO ........................................................................................................6-62 Pipe Safety Arm........................................................................................................................6-62 Pipe Positioner .............................................................................................................................. 6-63 Carousel Pipe Rack 6-64 Major Components ...................................................................................................................6-64 Rod Handling - Carousel Indexing ...........................................................................................6-65 Carousel Pipe Rack Assembly .................................................................................................6-66 General Information..................................................................................................................6-67 Pipe Rack Bearings - Removal ................................................................................................6-67 Pipe Rack Componetns - Inspection ........................................................................................6-70 Pipe Rack - Assembly and Installation .....................................................................................6-71 Pipe Rack Roller - Remove and Replace .................................................................................6-72 Pipe Rack Roller - Disassembly and Assembly........................................................................6-73 Section 7 - Hydraulic Systems.........................................................7-1 Hydraulic Symbols .........................................................................................................................7-2 Pressure Setting Sequence ........................................................................................................... 7-4 Pressure Setting Sequence........................................................................................................7-4 Hydraulic Tank ................................................................................................................................ 7-6 Hydraulic Tank ............................................................................................................................7-6 Return Hydraulic Filters ..............................................................................................................7-7 BI620433
x SKSS Introduction Contents Main Return and Case Drain Filters ..............................................................................................7-8 Routine Maintenance .................................................................................................................7-9 Changing Filter Elements ...........................................................................................................7-9 Main Hydraulic Pumps ................................................................................................................. 7-10 Pump Identification ...................................................................................................................7-10 Right Track, Left Track / Rotation Pumps ...................................................................................7-11 Hydraulic Piston Pumps - Removal and REplacement .............................................................7-11 AA4VG 180 Hydraulic Pump HD/D Control..............................................................................7-12 Technical Data ..........................................................................................................................7-14 Port Locations ..........................................................................................................................7-18 Setting Procedure.....................................................................................................................7-19 Charge Pressure, High Pressure, P.O.R. and Zero Position Settings ......................................7-20 Set Charge Pressure - 450psi (31 bar) ....................................................................................7-20 Set Crossover Relief (High Pressure) - 5500psi (380 bar) .......................................................7-21 Set Pressure Override (P.O.R) - 5000psi (345 bar) ..................................................................7-22 Set Mechanical Zero Position - HD Pump Control ...................................................................7-23 Set Hydraulic Zero Position - HD Pump Control ......................................................................7-24 Removal and Inspection of Charge Pump................................................................................7-25 Removal and Installation of Shaft Seal ....................................................................................7-26 Routine Maintenance ...............................................................................................................7-27 Charge Circuit ............................................................................................................................... 7-30 Charge Filter .................................................................................................................................. 7-32 Routine Maintenance ...............................................................................................................7-32 Changing Filter Elements .........................................................................................................7-32 Main Pumps Circuit ...................................................................................................................... 7-34 Main Pumps Circuit ..................................................................................................................7-34 Loop Filters ................................................................................................................................... 7-35 Routine Maintenance ...............................................................................................................7-35 Changing Filter Elements .........................................................................................................7-38 Rotation Circuit ............................................................................................................................. 7-39 Rotation Circuit .........................................................................................................................7-39 Rotary Drive Gearbox Motor ........................................................................................................ 7-40 Rotary Drive Gearbox Motor - Test and Repair ........................................................................7-40 Shaft Seal Replacement...........................................................................................................7-41 Trouvle Shooting ......................................................................................................................7-43 Tram Circuit ................................................................................................................................... 7-45 Tram Circuit ..............................................................................................................................7-45 Feed and Auxiliary Pump Circuit ................................................................................................. 7-47 Hydraulic Piston Pumps - Removal and Replacement.............................................................7-47 Feed and Auxiliary Functions Pump .........................................................................................7-50 Repair Instructions ...................................................................................................................7-51 Pump Replacement - Start Up .................................................................................................7-52 Hydraulic Systems ........................................................................................................................ 7-54 Auxiliary and Feed Circuits .......................................................................................................7-54 Main Control Valves 7-55 Valve Stand Assembly ..............................................................................................................7-55 BI620433
SKSS Introduction xi Contents MP18 Valve - Jack and Mast Raise Valve....................................................................................7-56 MP22 Valve - Hoist and Pulldown Control ..................................................................................7-58 4WE6 - Aux. Functions and Mast Valves ....................................................................................7-61 Repair Kits 7-63 Exploded View of 4WE6 ...........................................................................................................7-64 Counterbalance Valves ................................................................................................................ 7-65 Counterbalance Valve Adjustment ...........................................................................................7-65 Pilot Control Manifold...................................................................................................................7-66 Control Valve Assembly ............................................................................................................... 7-68 Auxiliary Pump Load Solenoid Valve ........................................................................................7-68 Hydraulic Feed Circuit .................................................................................................................. 7-74 Feed Valve Assembly ................................................................................................................... 7-79 Jack Control and Mast Elevating Circuit ....................................................................................7-82 Jack Control and Mast Elevating Circuit...................................................................................7-83 Leveling Jack Cylinders ............................................................................................................... 7-84 Counterbalance Valve Test Procedure .....................................................................................7-85 Mast Elevating Cylinders ............................................................................................................. 7-86 Counterbalance Valve Test Procedure .....................................................................................7-87 Auxiliary Functions Circuit 7-88 Auxiliary Functions Circuit ........................................................................................................7-88 Hydraulic Operated Breakout Wrench ........................................................................................ 7-90 Setting of HOBO Sequence Valves ..........................................................................................7-91 Cooler Fan Circuit ......................................................................................................................... 7-92 Fan Motor Circuit ......................................................................................................................7-92 Cooler Fan Motor .......................................................................................................................... 7-95 Hydraulic Motor ........................................................................................................................7-95 Hydraulic Thermostatic Valve ...................................................................................................... 7-99 Hydraulic Cooler - Thermal Valve .............................................................................................7-99 Central Lube 7-100 Hydraulic Circuit .....................................................................................................................7-101 Air Conditioner Compressor Drive Circuit ...............................................................................7-102 Air Conditioner Drive Motor ....................................................................................................... 7-103 Design .................................................................................................................................... 7-103 Operational Check..................................................................................................................7-103 Shaft Seal Replacement.........................................................................................................7-104 Screw Tightening Torque ........................................................................................................7-104 Gear Backlash ........................................................................................................................7-104 Specifications .........................................................................................................................7-104 Parts List ................................................................................................................................ 7-105 Water Injection Circuit 7-106 Water Injection Valve ..............................................................................................................7-107 Water Injection Valve .................................................................................................................. 7-109 Introduciton.............................................................................................................................7-109 Valve Stack Assembly .............................................................................................................7-110 Segment Alterations ................................................................................................................7-111 Pulsar Solenoid Removal and Plug .........................................................................................7-113 BI620433
xii SKSS Introduction Contents Recommended Test Stand ......................................................................................................7-114 Final Stack Adjustment ............................................................................................................7-117 Assembly Drawing - VBL Bypass Inlet Segment Parts List ....................................................7-123 Assembly Drawing - VPL Work Segment Parts List ...............................................................7-125 Water Pump Motor ...................................................................................................................... 7-127 Water Pump Motor Repair Information ...................................................................................7-127 Shaft Seal Repair ...................................................................................................................7-128 Foam Injection Unit.....................................................................................................................7-131 Hydraulic Cylinder Repair .......................................................................................................... 7-132 General Information................................................................................................................7-133 H Head 7-135 N Head ................................................................................................................................... 7-136 Z Head 7-137 Z Head ( Two Piece) ...............................................................................................................7-138 K Head 7-139 M Head 7-140 Z Piston .................................................................................................................................. 7-141 Z Piston (Threaded) ...............................................................................................................7-142 H & K Piston ...........................................................................................................................7-143 M Piston 7-144 N Piston 7-147 Section 8 - Electrical Components..................................................8-1 Electrical Locator ............................................................................................................................8-2 Electrical Locator Parts List ........................................................................................................8-4 Jump Starting .................................................................................................................................. 8-5 Batteries 8-7 Welding Precautions ...................................................................................................................... 8-8 Vigilante Guide ................................................................................................................................ 8-9 Important Information .................................................................................................................8-9 PLC .......................................................................................................................................... 8-10 EEPROM ................................................................................................................................... 8-11 Output Card ..............................................................................................................................8-12 Touchscreen .............................................................................................................................8-13 Laser Depth System .................................................................................................................8-14 Safety Instructions & Precautions ............................................................................................8-15 Pipe in Hole Detection ..............................................................................................................8-16 Distance Meter .........................................................................................................................8-16 Start Up and Shut Down...........................................................................................................8-17 Hydraulic Function Enable .......................................................................................................8-17 Alarms 8-17 Solenoid Control .......................................................................................................................8-18 Auto Lube 8-21 Hammer Oiler System ..............................................................................................................8-21 Gauges 8-22 Pressure Transducer ................................................................................................................8-22 BI620433
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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