CAT Bucyrus SKS Rotary Blasthole Drill Operation & Maintenance Manual PN 419452 – PDF DOWNLOAD

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PARTS ORDERINGAND PRODUCT SUPPORT

Use only genuineBucyrus parts in the maintenance, rebuild or repair of these machines.The manufacturer shall have no liability as to any unauthorized modification of machines or parts. The manufacturer is also not obligated or liable for a machines or parts that have been improperly handled; that have not been operated, maintained or repaired according to furnished manuals or other written instructions, and that have been operated with other than genuineBucyrus parts or authorized OEM components.

IDENTIFICATION OF THE MACHINE

Always furnish the Model Number and Serial Number when ordering parts.This information is found on the machine nameplate.

PART NUMBERAND DESCRIPTION

In addition to the Model and Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.Your cooperation in furnishing as much information as possible will assist us in filling your orders correctly and in the shortest possible time.

SHIPMENT

Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our accounting department.

PARTS ORDERING

In NorthAmericaTelephone 1-800-854-9030

orTelefax 1-800-582-6570

Telephone (903) 786-2981

Telefax (903) 786-6407

PRODUCT SERVICEANDWARRANTY

In NorthAmericaTelephone 1-800-258-0009

Telephone (903) 786-2981

Telefax (903) 786-6408

Bucyrus Mining Equipment, Inc. 3501 S. FM Hwy 1417, Denison,TX 75020 www.bucyrus.com

© 2010Bucyrus International, Inc.

All Rights Reserved

SECTION 1....................................................................................................................SAFETY

SECTION 2.....................................................................................OPERATOR'S CONTROLS

SECTION

SECTION 5...........................................................................................DRILLING PRACTICES

SECTION

SECTION

Drill Model :

Drill Serial No. : Date Drill Delivered :

Specifications are subject to change without notice. Information contained in this manual was current at the time of printing. 4th Ed. 01/10

This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or property damage.

Before Starting Engine, Study Operator's Manual

* Read and understand the warnings and cautions shown in Section 1

* Practice All Safety Precautions

* Make Pre-Operations Check

* Learn Controls Before Operating

It is Owner/Operator's responsibility to understand and follow manufacturer's instructions on machine operation and maintenance, and to observe pertinent safety precautions, laws and regulations.

The following warning applies to equipment supplied with lead-acid batteries:

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

The following warning applies to equipment supplied with diesel powered engines:

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

California Proposition 65 Warnings

Product Description

This manual contains detailed instructions, maintenance information, and technical data which the Operator will need in order to properly operate the SKS Series of Rotary Blasthole Drills, and to perform the various maintenance services that are required for keeping the equipment in good working condition at all times. Included herein are complete descriptions of each operating control and step-by-step instructions on how to start, operate, and stop the equipment, and recommended Operator's maintenance procedures.

Intended Use

This machine and its approved attachments are specifically designed to drill blast holes for quarry, mining and construction applications. Use of this machine in any other way is prohibited and contrary to its intended use.

Receiving and Inspection

Upon receipt of the machine, Owner/Operator is required to inspect the machine and all items listed on the Warranty Registration/Delivery Service Report included with the machine, complete the report and return to manufacturer within 15 days of the In Service date.

SKS Series of Blasthole Drills

Each rotary drill in the SKS line offers a wide range of hole diameter capabilites and drilling depths ensuring flexibility, versatility and productivity. SKS models available are described in Table i-1.

The SKS rotary drill is a crawler mounted drill rig, which consist of two (2) major assemblies:

1. Rotary Drill Assembly

2. Excavator Type Undercarriage (Crawlers)

The rotary drill assembly is made up of the engine package, compressor package, hydraulic system, rotary drive, pull-down and hoisting system and drill pipe handling mechanism.

The crawlers are powered by two (2) hydrostatic motors. Each crawler has its own independent, variable and reversible speed control, and is equipped with 29.5 inch (750 mm) wide triple cleated grousers.

Manual Contents

This manual is furnished with your rotary blasthole drill to acquaint you with the correct operating procedures and to provide the necessary daily equipment maintenance information required to maintain your machine in a reasonable condition.

NOTE This manual should be considered a permanent part of the machine and must remain with the machine at all times.

The instructions in this manual are not intended to cover all details about this machine, nor do they intend to provide for every possible contingency that may be encountered in connection with the daily operation or maintenance of this machine.

Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to the manufacturer.

SKS Models

Table i-1 SKS Series Rotary Blashole Drills

SKS General Arrangement

The following figures show the general arrangment and locations of major components of the various models of SKS rotary blasthole drills. Due to the variety of options offered, not all configurations are shown.

Maximum Wind Speed = 75 MPH (120.8 Km/h) at which time drilling must be stopped, mast lowered and machine shutdown.

Hazard Classification

The Rotary Blasthole Drill is a heavy moving machine with a mast which raises vertically for drilling. Like all moving objects and reach extending devices, there are potential hazards associated with its use. These hazards will be minimized if the machine is properly operated, inspected and maintained. Operator's must read this manual and have been trained to use the machine in an appropriate and safe manner. Non-English speaking persons must have an interpreter explain all safety and operating procedures in this manual. Should any questions arise concerning the maintenance or operation of the machine contact the manufacturer at 1-800-258-0009

Safety Alert Symbol

The safety alert symbol is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Hazard Classification

A multi-tier hazard classification system is used to communicate potential personal injury hazards. The following signal words used with the safety alert symbol indicate a specific level of severity of the potential hazard. All are used as attention-getting devices on decals and labels fixed to the machine to assist in potential hazard recognition and prevention.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not avoided, may result in property or equipment damage.

Safety Alert Symbol

Overview of Potential Hazards

Potential Hazard Prevention

Crush Hazard. Falling objects can cause severe injury or death.

Do not exceed hoist capacity & stay away from lifted loads. (3500 lbs./1587 kg.) Do not use damaged cable.

Crush Hazard. Falling pipe carousel can cause severe injury or death.

Place carousel against lower stops before servicing hydraulic circuit. Purge air from circuit after servicing carousel circuit.

Entanglement Hazard. Death or serious injury can result from contact with rotating drivelines.

Keep clear of rotating drivelines. Switch off engine before performing service. Do not operate with guard removed.

Entanglement Hazard. Rotating parts can cause personal injury.

Keep away from fan and belt when engine is running. Stop engine before servicing.

Crush Hazard. Falling mast can cause severe injury or death.

Purge air from circuit after servicing mast raising cylinder(s).

Burn Hazard. Hot pressurized fluid can cause severe burns.

Allow to cool before opening.

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.