Cat Bucyrus SKF Rotary Blasthole Drill Operation & Maintenance Manual PN 412450 – PDF DOWNLOAD

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PARTS ORDERINGAND PRODUCT SUPPORT

Use only genuineBucyrus parts in the maintenance, rebuild or repair of these machines.The manufacturer shall have no liability as to any unauthorized modification of machines or parts. The manufacturer is also not obligated or liable for a machines or parts that have been improperly handled; that have not been operated, maintained or repaired according to furnished manuals or other written instructions, and that have been operated with other than genuineBucyrus parts or authorized OEM components.

IDENTIFICATION OF THE MACHINE

Always furnish the Model Number and Serial Number when ordering parts.This information is found on the machine nameplate.

PART NUMBERAND DESCRIPTION

In addition to the Model and Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.Your cooperation in furnishing as much information as possible will assist us in filling your orders correctly and in the shortest possible time.

SHIPMENT

Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our accounting department.

PARTS ORDERING

In NorthAmericaTelephone 1-800-854-9030

orTelefax 1-800-582-6570

Telephone (903) 786-2981

Telefax (903) 786-6407

PRODUCT SERVICEANDWARRANTY

In NorthAmericaTelephone 1-800-258-0009

Telephone (903) 786-2981

Telefax (903) 786-6408

Bucyrus Mining Equipment, Inc.

3501 S. FM Hwy 1417, Denison,TX 75020 www.bucyrus.com

© 2010Bucyrus International, Inc.

All Rights Reserved

Safety Information

This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or property damage.

Before Starting Engine, Study Operator’s Manual

* Read and understand the warnings and cautions shown in Section 1

* Practice All Safety Precautions

* Make Pre-Operations Check

* Learn Controls Before Operating

It is Owner/Operator’s responsibility to understand and follow manufacturer’s instructions on machine operation and maintenance, and to observe pertinent safety precautions, laws and regulations.

California Proposition 65 Warnings

The following warning applies to equipment supplied with lead-acid batteries:

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

The following warning applies to equipment supplied with diesel powered engines:

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Drill Model : ___________________________________

Drill Serial No. : ________________________________

Date Delivered : ________________________________

Dealer : _______________________________________

Customer : ____________________________________

The descriptions and specifications contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation.

Safety Stand Placement

Support (Jack Stand) Guidelines for Rotary Drills

SKSW AND SKSS

REQUIRES ADDITIONAL SAFETY SUPPORTS,

PLACE SUPPORTS (JACK STANDS) AS CLOSE TO LEVELING JACKS AS POSSIBLE. THESE AREAS

IF DURING MAINTENANCE MACHINE SUPPORT THE MACHINE DURING DRILLING OPERATIONS.

SKF AND SKFX

NEVER SUPPORT THE MACHINE BY PLACING

NOT STRUCTURALLY ROBUST AND ARE NOT INTENDED OR COOLER SUPPORT DECK. THESE AREAS ARE SUPPORTS UNDER MEMBERS OF THE REAR DECK

TO SUPPORT THE ENTIRE MACHINE WEIGHT.

Product Description

WARNING

DO NOT use this machine for any other purpose than blasthole drilling. The SKF series rotary blasthole drills are designed for blasthole drilling purposes only.

Any other use could result in personal injury, property damage and will void the warranty.

The SKF blasthole drill is specifically designed for Blast Hole Drilling Operations.

The Series SKF are crawler mounted drill rigs, which consist of two (2) major assemblies:

1.Rotary Drill Assembly

2.Excavator Type Undercarriage (Crawlers)

The Rotary Drill assembly is made up of the Engine Package, Compressor Package, Hydraulic System, Rotary Drive, Pulldown and Hoisting System and Drill Pipe Handling mechanism.

The Crawlers are powered by two (2) hydrostatic motors. Each Crawler has its own independent, variable and reversible speed control, and is equipped with 33.5 inch (85 cm) wide triple cleated grousers.

Manual Contents

This manual is furnished with the SKF Series Blasthole Drill to acquaint you with the correct operating procedures and to provide the necessary daily equipment maintenance information required to maintain your machine in a reasonable condition.

NOTE

This manual should be considered a permanent part of the machine and must remain with the machine at all times.

The instructions in this manual are not intended to cover all details about this machine, nor do they intend to provide for every possible contingency that may be encountered in connection with the daily operation or maintenance of this machine.

Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to the manufacturer.

Conponent Locations

The following pages highlight the major components and their locations on the drill. Due to the variety of drill options and requirements, each drill may vary from the configurations shown.

SKF Component Locator

FRONT OF MACHINE

COMPRESSOR OIL COOLER

HYDRAULIC OIL COOLER

ENGINE RADIATOR

ENGINE AIR FILTER

LH FRONT JACK

MAST ACCESS LADDER

AIR COMPRESSOR

MUFFLER

DRIVELINE

DUST COLLECTOR

CHARGE FILTERS (LOOP FILTERS OPTIONAL)

MAST ELEVATING CYLINDERS

LH REAR JACK IN DECK PLENUM CHAMBER

PIPE CAROUSEL IN DECK TOOL BOX

CRANE (OPT)

DRILLING PLATFORM VIEWING HATCH

CRANE CONTROLS (OPT)

COMP. AIR CLEANER

RH FRONT JACK

COMPRESSOR AIR/OIL SEPARATOR

FUEL TANK

DIESEL ENGINE

FUEL FILL

PUMP DRIVE

RETURN FILTERS

HYDRAULIC OIL RESERVOIR

MAIN ELECTRIC CABINENT

PRESSURE/VACUUM FILTER

RH REAR JACK

WINDOW WASHER BOTTLE

OPERATOR’S CAB

A/C CONDENSER

TRACK FINAL DRIVE

BATTERY BOX

CRAWLER

DUST CURTAINS

CAROUSEL

ROTARY DRIVE

LIGHTS

TOP MAST SHEAVE

HYDRAULIC OIL FILL PUMP

SKFX Component Locator

FRONT OF MACHINE

MAST REST

WATER TANKS BOLTED UNDER DECK

LEFT FRONT JACK

COMPRESSOR AIR CLEANER

AIR COMPRESSOR

ENGINE MUFFLER

ENGINE COOLER

BATTERY BOX

FLEX DRIVE COUPLING (COVER REMOVED)

PUMP DRIVE GEARBOX

FUEL TANKS BOLTED UNDER DECK

MAIN HYDRAULIC PUMPS

DRILL STEM THREAD LUBRICATOR

LEFT REAR JACK

DRILLING PLATFORM

AIR/OIL RECEIVER TANK

RIGHT FRONT JACK

ENGINE AIR CLEANER

OIL INJECTION TANK

FRONT FUEL TANK

COMPRESSOR OIL COOLER

ENGINE

CENTRAL LUBE SYSTEM PUMP

REAR FUEL TANK

HYDRAULIC FILL HAND PUMP

MAIN RETURN FILTER

CASE DRAIN FILTER

HYDRAULIC TANK

RIGHT REAR JACK

OPERATOR’S CAB

ROTARY DRIVE GEARBOX

SKFX Component Locator

TOP SHEAVES

TRAVELING SHEAVES

MAST

HYDRAULIC FILL HAND PUMP

MAST ELEVATING CYLINDERS

BOTTOM SHEAVES

FINAL DRIVE

CARRIER ROLLERS

TRACK ROLLERS

CRAWLER ASSEMBLY

TENSIONER IDLER

FRONT IDLER

Maximum Wind Speed = 75 MPH (120.8 Km/h) at which time drilling must be stopped, mast lowered and machine shutdown.

Hazard Classification

The Rotary Blasthole Drill is a heavy moving machine with a mast which raises vertically for drilling. Like all moving objects and reach extending devices, there are potential hazards associated with its use. These hazards will be minimized if the machine is properly operated, inspected and maintained. Operator's must read this manual and have been trained to use the machine in an appropriate and safe manner. Non-English speaking persons must have an interpreter explain all safety and operating procedures in this manual. Should any questions arise concerning the maintenance or operation of the machine contact the manufacturer at 1-800-258-0009

Safety Alert Symbol

The safety alert symbol is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Hazard Classification

A multi-tier hazard classification system is used to communicate potential personal injury hazards. The following signal words used with the safety alert symbol indicate a specific level of severity of the potential hazard. All are used as attention-getting devices on decals and labels fixed to the machine to assist in potential hazard recognition and prevention.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not avoided, may result in property or equipment damage.

Safety Alert Symbol

Overview of Potential Hazards

Potential Hazard Prevention

Crush Hazard. Falling objects can cause severe injury or death.

Do not exceed hoist capacity & stay away from lifted loads. (3500 lbs./1587 kg.) Do not use damaged cable.

Crush Hazard. Falling pipe carousel can cause severe injury or death.

Place carousel against lower stops before servicing hydraulic circuit. Purge air from circuit after servicing carousel circuit.

Entanglement Hazard. Death or serious injury can result from contact with rotating drivelines.

Keep clear of rotating drivelines. Switch off engine before performing service. Do not operate with guard removed.

Entanglement Hazard. Rotating parts can cause personal injury.

Keep away from fan and belt when engine is running. Stop engine before servicing.

Crush Hazard. Falling mast can cause severe injury or death.

Purge air from circuit after servicing mast raising cylinder(s).

Burn Hazard. Hot pressurized fluid can cause severe burns.

Allow to cool before opening.

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.