Industriestr.1Phone:+49(0)2306/709-0Email:info@de.bucyrus.com D-44534LünenFax:+49(0)2306/709-1421Web:www.bucyrus.com BucyrusEuropeGmbH Operatingmanual Shieldsupport 885/1970-2x3181-1750 Doc.No.:7420203000BA00 Translationoftheoriginaloperatingmanual BI622496
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Translationofthe
originaloperating manual.
Amendmentsandalterationstothispublicationarenotsubjecttonotification.Bucyrusreservesallrightstothispublication.
Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofBucyrus.
Bucyrusassumesnoliabilityfordirectorindirectconsequencesofmisprints.
Wereservetherighttointroducemodificationsasaresultoftechnical developmentwithoutpriornotice.
BucyrusEuropeGmbH,Lünen2010E BI622496
Contents Doc.no.:7420203000BA00VTSV/01 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended1.3 Purposeofthisoperatingmanual1.4 Charactersandsymbolsused1.4 ....................... 2.Yoursafety Personnel 2.3 ...................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ............................ Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 3.Storageandtransport Bearing 3.3 ......................................... Storageoftheequipment 3.3 Storingusedequipment 3.4 Transport 3.5 ....................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 Transportsafetydevice 3.8 ............................. 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Installationoftheshieldunits 4.3 .................... Pressureequalizationoftheelectroniccontrol system4.5 Supplyconnections4.6 ................................ Establishingalinkbetweenconnections4.9 .............. Requirementsforthefacehydraulicsystem4.10 ....... Commissioning 4.11 ................................. Tobeobservedpriortostartup 4.11 ...................... Howtoputthesupportintooperation 4.13 Corrosionprotectionofhydrauliccomponents 4.13 BucyrusEuropeGmbH,Lünen2010 E BI622496
5.Operation
6.Technicaldata
Contents Shieldsupport885/1970-2x3181-1750
Requirements 5.3 ................................... Operatingconditions 5.3 Safetyrequirements 5.6 Operationoftheshieldsupport 5.9 ................... Worksafety 5.14 ..................................... Operationoftheshieldhydraulics 5.15 ................ Arrangementofhydrauliccomponentsonthesupport5.15 FunctionsoftheHPballvalves5.16 Shieldhydraulics5.17 Shieldcomponents 5.25 .............................. Maincomponents 5.25 Plugwithpressurerelief 5.34 ............................ Repairandemergencyoperation 5.36 ..................... Operationandfunctionsoftheelectrohydraulic controlunit 5.37 Shieldfunctions 5.38 Functionsofthewatervalveunit 5.40 ..................... Maintenance 5.41 .................................... Specialmeasures 5.41 Dailymaintenance 5.42 ................................. Weeklymaintenance 5.43 ............................... Everysixmonths 5.43 .................................. Regular,scheduleddamageassessment 5.43 Troubleshooting 5.44 ................................ Instructionsfortroubleshooting 5.44 Faultlocalization 5.44 3/2-wayorpilotvalve 5.47 Pilotedcheckvalves 5.47 Internalby-passinprops 5.48 Pressurereliefvalvedefective 5.48 Defectiveorblockedfilter 5.48 ...........................
Description 6.3 ..................................... Mainsubassemblies 6.4 Maindimensions 6.5 Skidwithlemniscaticlinksandrelaybarassembly 6.6 ...... Canopy 6.11 ........................................... Cavingshield 6.14 ...................................... Technicaldata,steelstructure 6.16 Hydraulicsystem 6.19 ................................ Shieldhydraulics 6.19 PMC®-Relectroniccontrolsystem 6.20 Double-telescopicprop(peg) 6.21 BucyrusEuropeGmbH,Lünen2010 E BI622496
Contents Doc.no.:7420203000BA00VTSV/01 Hydrauliccylinder 6.23 ............................... Design 6.23 Shiftingram 6.24 Stabilizingcylinder 6.24 Technicaldata,hydrauliccylinder 6.25 Pressurereliefvalves 6.26 ............................ Anglesofinclinationofthecanopy 6.28 ............... Permissiblemedia 6.29 ............................... Hydraulicfluids 6.29 Qualityoftheprocesswater 6.31 Lubricatinggreasesandpastes 6.33 ...................... Tighteningtorques 6.35 .............................. ScrewswithISOmetricthread 6.35 7.Foryourinformation Standardsanddirectives 7.3 ......................... Referencedstandardsanddirectives 7.3 Identificationoftheshield 7.5 ........................ Nameplate 7.5 Shieldnumber 7.6 ..................................... BucyrusEuropeGmbH,Lünen2010 E BI622496
Contents Shieldsupport885/1970-2x3181-1750 BucyrusEuropeGmbH,Lünen2010 E BI622496
1 Aboutthismanual BI622496
BI622496
Aboutthismanual
Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsandcharactersusedinit.
Beforestartingwork
Usinganoperatingmanualthatisnotwrittenfortheshieldsupport athandcanresultinasafetyhazardforyourselfandothers.Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.
Thisoperatingmanualbelongstothe: Shieldsupport 885/1970-2x3181-1750*
IDNo.:74202030000001
IDNo.:74202030000002
IDNo.:74202030000003
andisonlypermittedtobeusedforshieldsofthistype!
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield. Thereshould,ifpossible,alwaysbeanoperatingmanualforthe shieldavailableattheplaceofoperation.
Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.
Personsforwhomtheoperatingmanualisintended Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.
Thisincludespersonswho:
J areinchargeoftransport,
J preparetheriseheading,
J performassembly/disassemblywork,
J operatetheshields,
J correctmalfunctions,
J performdailyroutineworkontheface,
J monitor/lookafterforthehydraulicsystem,
J performmaintenancework,
J performrepairwork.
Supervisorypersonnelwho:
J initiatetheactivitiesnamedaboveand/or
J supervisetheactivitiesnamedabove.
* Theshieldsupportisreferredtoastheshieldinthefollowingtext.
Beforestartingwork Doc.no.:7420203000BA00VTSV/01 1.3
BucyrusEuropeGmbH,Lünen2010 E
applicableoperatingmanual shieldtype
BI622496
newoperatingmanual
Purposeofthisoperatingmanual
Thisoperatingmanualisintendedtohelpyouworkeconomically andsafelywithourproduct.Itcontainsimportantinformationonall theactivitiesrelatedtotheshieldsupport.
Readthisoperatingmanualcompletelyandatyourleisure.Pay specialattentiontothesafetyinstructions.
Trytomemorizetheappearanceandmeaningofthesafetyandinstructionsymbols.
Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.
Payspecialattentiontochapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards.
Observethisinformationandfollowtheproceduralinstructions.
Charactersandsymbolsused
Thefollowingsignsandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
Danger
Pointsinthetextmarkedwiththissymbolpointoutimmediatelyimpendingdanger.Possibleconsequencesareveryseriousinjuryorevendeath.
Warning!
Thesepointscontaininformationonhazardoussituations. Possibleconsequencesareveryseriousinjuryorevendeath.
Caution!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamagetomachinery.
Notice!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.
Important!
Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulorhazardoussituations.
J Itemsinlistsaremarkedwithbullets.
–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Thiswillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.
Beforestartingwork Shieldsupport885/1970-2x3181-1750 1.4
BucyrusEuropeGmbH,Lünen2010 E efficiency service safety BI622496
2 Yoursafety
BI622496
BI622496
Yoursafety
Thischapterprovidesimportantinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsand rulesofprocedurewillhelpyoutoavoidhazardoussituationsand toperformthenecessaryworkassafelyaspossible.
Theshieldsupporthasbeenmanufacturedusingstate-of-the-art technologyandinaccordancewiththegenerallyrecognizedsafety standardsandregulations.
Youandotherscanneverthelessbeexposedtodangeroussituations,e.g.,asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanymodificationsorcarryoutconversionswhich couldimpairthesafetyoftheshieldsupport.Allmodificationsand conversionsmustbeapprovedbyBucyrus.
UseonlyoriginalsparepartsfromBucyrus.Notethatuseofparts fromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsforaccidentpreventionin yourcountry.
Observethesafetyandaccidentpreventionregulationsofthefollowingparties:
J ofthemine,
J oftheminesinspectorateand
J ofminingsupervisoryauthorities.
Pleasealsoreadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,E-motors,etc.carefullyand thoroughly.Clarifyanyquestions before startingwork.
Personnel Operation
Theshieldsupportmaybeoperatedonlybytrainedpersonnel.
Theshieldsupportmayonlybeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthecontrol system installed.
Readingoftheoperatingmanual,especiallythechapteronsafety, mustconstituteapartofthistraining.
Theymustpossessandfurnishproofofadequatefamiliaritywith the
J mechanical system,
J hydraulicsystemand
J controltechnology.
Personnel Doc.no.:7420203000BA00VTSV/01 2.3
BucyrusEuropeGmbH,Lünen2010 E
state-of-the-arttechnology
training BI622496
additionaloperatingmanuals
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
