Industriestraße1Phone:+49(0)2306/709-0Email:info@de.bucyrus.com D-44534LünenFax:+49(0)2306/709-1421Web:www.bucyrus.com BucyrusEuropeGmbH OperatingManual Shieldsupport 1143/3048-2x4113-1750 Doc.no.:7420217000BA00 BI622250
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Amendmentsandalterationstothispublicationarenotsubject tonotification.Bucyrusreservesallrightstothispublication.
Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofBucyrus.
Bucyrusdeclinesanyliabilityfordirectorindirectconsequencesofprintingerrors.
Wereservetherighttointroducemodificationsasaresultoftechnical developmentswithoutpreviousnotice.
BucyrusEuropeGmbH,Lünen2009E
BI622250
Contents Doc.No.:7420217000BA00SVVI/01 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended 1.3 Purposeofthisoperatingmanual 1.4 Charactersandsymbolsused 1.4 ........................ 2.Yoursafety Personnel 2.3 ...................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ............................ Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 3.Storageandtransport Storage 3.3 ......................................... Storageoftheequipment 3.3 Storingusedequipment 3.4 Transport 3.5 ....................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 Transportsafetydevice 3.8 ............................. 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Installationoftheshieldunits 4.3 ..................... Supplyconnections 4.4 Couplingbetweentheconnections 4.7 .................... Requirementsforthefacehydraulicsystem 4.8 ........ Commissioning 4.9 ................................. Tobeobservedpriortostart-up 4.9 Howtoputthesupportintooperation 4.11 .................. Anticorrosionprotectionofhydrauliccomponents4.11 . BucyrusEuropeGmbH,Lünen2009 E BI622250
5.Operation
6.Technicaldata
Contents Shieldsupport1143/3048-2x4113-1750
Requirements 5.3 ................................... Operatingconditions 5.3 Safetyrequirements 5.6 Operationoftheshieldsupport 5.9 ................... Worksafety 5.14 ..................................... Operationoftheshieldhydraulics 5.15 ................. Arrangementofhydrauliccomponentsonthesupport5.15 FunctionsoftheHPballvalves5.17 Shieldhydraulics5.18 Shieldcomponents5.23 ................................. Retractingorextendingtheliftcylinder5.28 ................ Bleederfitting5.29 ..................................... Retractingorextendingsideseal5.31 ..................... Flushingcanopyspraynozzles5.32 Operationofthedualbackflushfilter5.33 Repairandemergencyoperation5.34 Operationandfunctionsoftheelectrohydrauliccontrolunit5.36 Maintenance 5.40 .................................... Specialmeasures 5.40 Dailymaintenance 5.41 Weeklymaintenance 5.42 ............................... Everysixmonths 5.42 .................................. Regular,scheduleddamageassessment 5.42 .............. Troubleshooting 5.43 ................................ Instructionsfortroubleshooting 5.43 ...................... Faultlocalization 5.43 ................................... 3/2-wayorpilotvalve 5.46 Pilotedcheckvalves 5.46 Internalby-passinprops 5.47 Pressurereliefvalvedefective 5.47 Defectiveorblockedfilter 5.47
Shielddescription 6.3 ............................... Mainsubassemblies 6.4 Maindimensions 6.5 Baseframewithlemniscaticlinksandrelaybarassembly6.6 Canopy 6.10 Sideseal 6.11 Cavingshield 6.13 Technicaldataoftheshield,steelstructure 6.15 BucyrusEuropeGmbH,Lünen2009 E BI622250
Contents Doc.No.:7420217000BA00SVVI/01 Hydraulicsystem 6.16 ................................ Shieldcontrolsystem 6.16 Two-stagetelescopicprop 6.18 Hydrauliccylinder 6.20 Technicaldataofhydrauliccylinders 6.23 Pressurereliefvalves 6.25 Anglesofinclinationofthecanopy 6.27 ................ Permissiblemedia 6.28 ............................... Hydraulicfluids 6.28 Qualityoftheprocesswater 6.30 Lubricatinggreasesandpastes 6.32 ...................... Tighteningtorques 6.34 ScrewswithISOmetricthread 6.34 ....................... 7.Foryourinformation Serviceaddresses 7.3 ............................... Europe 7.3 NorthAmerica,Canada,SouthAmerica 7.4 Australia 7.4 Africa 7.4 ............................................ Asia 7.5 Standardsanddirectives 7.6 ......................... Referencednationalstandardsandguidelines 7.6 ReferencedEuropeanstandardsanddirectives 7.6 BucyrusEuropeGmbH,Lünen2009 E BI622250
Contents Shieldsupport1143/3048-2x4113-1750 BucyrusEuropeGmbH,Lünen2009 E BI622250
1 Aboutthismanual BI622250
BI622250
Aboutthismanual
Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsusedinit.
Beforestartingwork
Usinganoperatingmanualthatisnotwrittenfortheshieldsupport athandcanresultinasafetyhazardforyourselfandothers. Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.
Thisoperatingmanualbelongstothe: shieldsupport 1143/3048-2x4113-1750*
IDno.:74202170000001
andisonlypermittedtobeusedforshieldsofthistype!
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield.
Thereshould,ifpossible,alwaysbeanoperatingmanualforthe shieldavailableattheplaceofoperation.
Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.
Personsforwhomtheoperatingmanualisintended
Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.
Thisincludespersonswho: J areinchargeoftransport, J preparetheriseheading, J performinstallation/removalwork, J operatetheshields, J correctmalfunctions, J performdailyroutineworkontheface, J monitor/lookafterforthehydraulicsystem, J performmaintenancework, J performrepairwork.
Supervisorypersonnelwho:
J initiatetheactivitiesnamedaboveand/or J supervisetheactivitiesnamedabove.
* Theshieldsupportisreferredtoastheshieldinthefollowingtext.
Beforestartingwork Doc.no.:7420217000BA00SVVI/01 1.3
BucyrusEuropeGmbH,Lünen2009 E
applicableoperatingmanual shieldtype
BI622250
newoperatingmanual
Purposeofthisoperatingmanual
Thisoperatingmanualisintendedtohelpyouworkeconomically andsafelywithourproduct.Itcontainsimportantinformationonall theactivitiesrelatedtotheshieldsupport.
Readthisoperatingmanualcompletelyandatyourleisure.Pay specialattentiontothesafetyinstructions.
Trytomemorizetheappearanceandmeaningofthesafetyand instructionsymbols.
Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.Ourserviceaddresscanbefoundinchapter7“Foryour information”.
Payspecialattentiontochapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards.
Observethisinformationandfollowtheproceduralinstructions.
Charactersandsymbolsused
Thefollowingsignsandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
Danger!
Pointsinthetextmarkedwiththissymbolpointoutimmediatelyimpendingdanger.Possibleconsequencesarevery seriousinjuryorevendeath.
Warning!
Thesepointscontaininformationonhazardoussituations. Possibleconsequencesareveryseriousinjuryorevendeath.
Caution!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamageto machinery.
Notice!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.
Important!
Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.
J Itemsinlistsaremarkedwithbullets.
–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Itwillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.
Beforestartingwork Shieldsupport1143/3048-2x4113-1750 1.4
BucyrusEuropeGmbH,Lünen2009 E efficiency service safety BI622250
2 Yoursafety
BI622250
BI622250
Yoursafety
Thischapterprovidesimportantinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsand rulesofprocedurewillhelpyoutoavoidhazardoussituationsand toperformthenecessaryworkassafelyaspossible.
Theshieldsupporthasbeenmanufacturedusingstate-of-the-art technologyandinaccordancewiththegenerallyrecognizedsafety standardsandregulations.
Youandotherscanneverthelessbeexposedtodangeroussituations,e.g.,asaresultofenvironmentalinfluences,machine damageoroperatorerrors.
Donotmakeanymodificationsorcarryoutconversionswhich couldimpairthesafetyoftheshieldsupport.Allmodificationsand conversionsmustbeapprovedbyBucyrus.
UseonlyoriginalreplacementpartsfromBucyrus.Notethatuseof partsfromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservethe respectivelegalprovisionsandregulationsforaccidentprevention inyourcountry.
Observethesafetyandaccidentpreventionregulations:
J ofthemine,
J oftheminesinspectorateand
J ofminingsupervisoryauthorities.
Pleasealsoreadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,E-motors,etc.carefullyandthoroughly.Clarifyanyquestions before startingwork.
Personnel
Operation
Theshieldsupportmaybeoperatedonlybytrainedpersonnel.
Theshieldsupportmayonlybeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthecontrol system installed.
Readingoftheoperatingmanual,especiallythechapteronsafety, mustconstituteapartofthistraining.
Theymustpossessandfurnishproofofadequatefamiliaritywith the
J mechanical system,
J hydraulicsystem,and J controltechnology.
Personnel Doc.no.:7420217000BA00SVVI/01 2.3
BucyrusEuropeGmbH,Lünen2009 E
state-of-the-arttechnology
BI622250
additionaloperatingmanuals training
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
