Industriestr.1Phone:+49(0)2306/709-0Email:info@de.bucyrus.com D-44534LünenFax:+49(0)2306/709-1421Web:www.bucyrus.com BucyrusEuropeGmbH Operatingmanual Shieldsupport 2550/5500-2x3926-1750 Doc.No.:7420140000BA08 Translationoftheoriginaloperatingmanual BI622269
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Translationofthe
Amendmentsandalterationstothispublicationarenotsubjectto notification.Bucyrusreservesallrightstothispublication.
Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofBucyrus.
Bucyrusassumesnoliabilityfordirectorindirectconsequencesofmisprints.
Wereservetherighttointroducemodificationsasaresultoftechnical developmentwithoutpriornotice.
BucyrusEuropeGmbH,Lünen2010E
BI622269
originaloperating manual.
Contents Doc.No.:7420140000BA08VLSV/01 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended1.3 Purposeofthisoperatingmanual1.4 Charactersandsymbolsused1.4 ....................... 2.Yoursafety Personnel 2.3 ...................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ............................ Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 3.Storageandtransport Storage 3.3 ......................................... Storageoftheequipment 3.3 Storingusedequipment 3.4 Transport 3.5 ....................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 Transportsafetydevice 3.8 ............................. 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Installationoftheshieldunits 4.3 .................... Supplyconnections 4.5 Establishingalinkbetweenconnections 4.6 .............. Requirementsforthefacehydraulicsystem 4.7 ....... Commissioning 4.8 ................................. Tobeobservedpriortostartup 4.8 Howtoputthesupportintooperation 4.10 ................. Corrosionprotectionofhydrauliccomponents4.10 ..... BucyrusEuropeGmbH,Lünen2010 E BI622269
5.Operation
6.Technicaldata
Contents Shieldsupport2550/5500-2x3926-1750
Requirements 5.3 ................................... Operatingconditions 5.3 Safetyrequirements 5.6 Operationoftheshieldsupport 5.9 ................... Worksafety 5.14 ..................................... Operationoftheshieldhydraulics 5.15 Arrangementofhydrauliccomponentsonthesupport5.15 FunctionsoftheHPballvalves5.17 Shieldhydraulics5.18 Shieldcomponents5.30 Plugwithpressurerelief5.42 Retractingorextendingsideseal5.43 Operationofthedoublebackflushfilter5.45 Repairandemergencyoperation5.46 Operationandfunctionsoftheelectrohydraulic controlunit5.48 Maintenance 5.52 Specialmeasures 5.52 Dailymaintenance 5.53 Weeklymaintenance 5.54 Everysixmonths 5.54 Regular,scheduleddamageassessment 5.54 Troubleshooting 5.55 ................................ Instructionsfortroubleshooting 5.55 Faultlocalization 5.55 ................................... 3/2-wayorpilotvalve 5.58 Pilotedcheckvalves 5.58 Internalby-passinprops 5.59 ............................ Pressurereliefvalvedefective 5.59 Defectiveorblockedfilter 5.59
Description 6.3 ..................................... Mainsubassemblies 6.4 ................................ Maindimensions 6.6 Skidwithlemniscaticlinksandrelaybarassembly 6.7 Canopy 6.13 ........................................... Propheadwithpawl 6.15 Flipper 6.15 Sideseal 6.17 ......................................... Cavingshield 6.20 Protectivewall 6.22 ..................................... Accessories 6.23 .................................... Steeringdevice“canopy-canopy” 6.23 Endshieldsteeringdevice“skid-skid” 6.26 ................ Technicaldata,steelstructure 6.28 BucyrusEuropeGmbH,Lünen2010 E BI622269
Contents Doc.No.:7420140000BA08VLSV/01 Hydraulicsystem 6.30 ................................ Shieldcontrolsystem 6.30 Telescopicprop,two-stage(Z1) 6.34 Hydrauliccylinder 6.36 ............................... Construction 6.36 Technicaldata,hydrauliccylinder 6.37 Pressurereliefvalves 6.47 Anglesofinclinationofthecanopy 6.49 Permissiblemedia 6.50 ............................... Hydraulicfluids 6.50 Qualityoftheprocesswater 6.52 Lubricatinggreasesandpastes 6.54 ...................... Tighteningtorques 6.56 .............................. ScrewswithISOmetricthread 6.56 ....................... 7.Foryourinformation Serviceaddresses 7.3 ............................... Europe 7.3 NorthAmerica,Canada,SouthAmerica 7.4 Australia 7.4 .......................................... Africa 7.4 Asia 7.5 Standardsanddirectives 7.6 ......................... Referencednationalstandardsandguidelines 7.6 ReferencedEuropeanstandardsanddirectives 7.7 BucyrusEuropeGmbH,Lünen2010 E BI622269
Contents Shieldsupport2550/5500-2x3926-1750 BucyrusEuropeGmbH,Lünen2010 E BI622269
1 Aboutthismanual BI622269
BI622269
Aboutthismanual
Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsandcharactersusedinit.
Beforestartingwork
Usinganoperatingmanualthatisnotwrittenfortheshieldsupport athandcanresultinasafetyhazardforyourselfandothers.Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.
Thisoperatingmanualbelongstothe: Shieldsupport 2550/5500-2X3926-1750*
IDno.:74201400000008Faceshield&
IDno.:74201400000009Faceendshield andisonlypermittedtobeusedforshieldsofthistype!
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield.
Thereshould,ifpossible,alwaysbeanoperatingmanualforthe shieldavailableattheplaceofoperation.
Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.
Personsforwhomtheoperatingmanualisintended
Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.
Thisincludespersonswho:
J areinchargeoftransport,
J preparetheriseheading,
J performassembly/disassemblywork,
J operatetheshields,
J correctmalfunctions,
J performdailyroutineworkontheface,
J monitor/lookafterforthehydraulicsystem,
J performmaintenancework,
J performrepairwork.
Supervisorypersonnelwho:
J initiatetheactivitiesnamedaboveand/or
J supervisetheactivitiesnamedabove.
* Theshieldsupportisreferredtoastheshieldinthefollowingtext.
Beforestartingwork Doc.No.:7420140000BA08VLSV/01 1.3
BucyrusEuropeGmbH,Lünen2010 E
applicableoperatingmanual
shieldtype
BI622269
newoperatingmanual
Purposeofthisoperatingmanual
Thisoperatingmanualisintendedtohelpyouworkeconomically andsafelywithourproduct.Itcontainsimportantinformationonall theactivitiesrelatedtotheshieldsupport.
Readthisoperatingmanualcompletelyandatyourleisure.Pay specialattentiontothesafetyinstructions.
Trytomemorizetheappearanceandmeaningofthesafetyandinstructionsymbols.
Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.Ourserviceaddresscanbefoundinchapter7,“Foryour information”.
Payspecialattentiontochapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards. Observethisinformationandfollowtheproceduralinstructions.
Charactersandsymbolsused
Thefollowingsignsandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
Danger!
Pointsinthetextmarkedwiththissymbolpointoutimmediatelyimpendingdanger.Possibleconsequencesareveryser-iousinjuryorevendeath.
Warning! Thesepointscontaininformationondangeroussituations. Possibleconsequencesareveryseriousinjuryorevendeath.
Caution!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamagetomachinery.
Notice!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.
Important!
Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulorhazardoussituations.
J Itemsinlistsaremarkedwithbullets.
–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Thiswillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.
Beforestartingwork Shieldsupport2550/5500-2x3926-1750 1.4
BucyrusEuropeGmbH,Lünen2010 E efficiency service safety BI622269
2 Yoursafety
BI622269
BI622269
Yoursafety
Thischapterprovidesimportantinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsand rulesofprocedurewillhelpyoutoavoidhazardoussituationsand toperformthenecessaryworkassafelyaspossible.
Theshieldsupporthasbeenmanufacturedusingstate-of-the-art technologyandinaccordancewiththegenerallyrecognizedsafety standardsandregulations.
Youandotherscanneverthelessbeexposedtodangeroussituations,e.g.,asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanymodificationsorcarryoutconversionswhich couldimpairthesafetyoftheshieldsupport.Allmodificationsand conversionsmustbeapprovedbyBucyrus.
UseonlyoriginalsparepartsfromBucyrus.Notethatuseofparts fromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsforaccidentpreventionin yourcountry.
Observethesafetyandaccidentpreventionregulationsofthefollowingparties:
J ofthemine,
J oftheminesinspectorateand
J ofminingsupervisoryauthorities.
Pleasealsoreadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,E-motors,etc.carefullyand thoroughly.Clarifyanyquestions before startingwork.
Personnel Operation
Theshieldsupportmaybeoperatedonlybytrainedpersonnel.
Theshieldsupportmayonlybeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthecontrol system installed.
Readingoftheoperatingmanual,especiallythechapteronsafety, mustconstituteapartofthistraining.
Theymustpossessandfurnishproofofadequatefamiliaritywith the
J mechanical system,
J hydraulicsystem,and
J controltechnology.
Personnel Doc.No.:7420140000BA08VLSV/01 2.3
BucyrusEuropeGmbH,Lünen2010 E
state-of-the-arttechnology
training BI622269
additionaloperatingmanuals
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
