Industriestraße1Phone:+49(0)2306/709-0Email:info@de.bucyrus.com D-44534LünenFax:+49(0)2306/709-1421Web:www.bucyrus.com BucyrusEuropeGmbH OperatingManual Shieldsupport 1250/2780-2X3056-1500 Doc.no.:7420165000BA00 BI622821
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Amendmentsandalterationstothispublicationarenotsubject tonotification.Bucyrusreservesallrightstothispublication.
Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofBucyrus.
Bucyrusdeclinesanyliabilityfordirectorindirectconsequencesofprintingerrors.
Wereservetherighttointroducemodificationsasaresultoftechnical developmentswithoutpreviousnotice.
BucyrusEuropeGmbH,Lünen2009E
BI622821
Contents Doc.no.:7420165000BA00SSVI/03 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended 1.3 Purposeofthisoperatingmanual 1.4 Charactersandsymbolsused 1.4 ........................ 2.Yoursafety Personnel 2.3 ...................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ............................ Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 3.Storageandtransport Storage 3.3 ......................................... Storageofnewequipment 3.3 Storingusedequipment 3.4 Transport 3.5 ....................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 4.Installation Pre-assemblyofthesupportunits 4.3 ................. Installationofthesideflaps 4.3 Installationoflowerprotectivewall 4.5 .................... Installationupperprotectivewall 4.5 ...................... Installationrelaybarassembly,exterior 4.7 ............... Installationofthesupportunits 4.8 ................... Pressureequalizationoftheelectroniccontrol system4.9 ... Supplyconnections4.10 ................................ Establishalinkbetweentheconnections4.12 Requirementsforthefacehydraulicsystem 4.13 ........ Commissioning 4.14 ................................. Tobeobservedpriortostart-up 4.14 Howtoputthesupportintooperation 4.16 Corrosionprotectionofhydrauliccomponents4.16 ..... BucyrusEuropeGmbH,Lünen2009 E BI622821
5.Operation
6.Technicaldata
Contents Shieldsupport1250/2780-2X3056-1500
Requirements 5.3 ................................... Operatingconditions 5.3 Safetyrequirements 5.6 Operationoftheshield 5.9 ........................... Worksafety 5.14 ..................................... Operationoftheshieldhydraulics 5.15 ................. Arrangementofhydrauliccomponentsonthesupport5.15 FunctionsoftheHPballvalves5.16 Shieldcomponents5.22 Plugwithpressurerelief5.31 ............................. Retractingorextendingsideseal5.33 ..................... Repairandemergencyoperation5.34 ..................... Operationandfunctionsoftheelectrohydraulic controlunit5.36 Maintenance 5.40 .................................... Specialmeasures 5.40 Dailymaintenance 5.41 ................................. Weeklymaintenance 5.42 ............................... Everysixmonths 5.42 .................................. Regular,scheduleddamageassessment 5.42 .............. Troubleshooting 5.43 ................................ Instructionsfortroubleshooting 5.43 ...................... Faultlocalisation 5.43 ................................... 3/2-wayorpilotvalve 5.46 Pilotedcheckvalves 5.46 Internalby-passinprops 5.47 Pressurereliefvalvedefective 5.47 Defectiveorblockedfilter 5.47
Description 6.3 ..................................... Mainsubassemblies 6.4 Maindimensionsnotincludingadditionalequipment6.6 Basewithlemniscaticlinksandrelaybarassembly 6.7 Canopy 6.13 Sideseal 6.15 Cavingshield 6.18 Sideflap 6.20 Protectivewallonbase 6.20 Protectivewallonsideseal 6.21 Technicaldata,steelstructure 6.22 BucyrusEuropeGmbH,Lünen2009 E BI622821
Contents Doc.no.:7420165000BA00SSVI/03 Hydraulicsystem 6.23 ................................ Shieldcontrolunit 6.23 PMC®-Relectroniccontrolunit 6.24 Two-stagetelescopicprop 6.25 Hydrauliccylinder 6.27 Technicaldata,hydrauliccylinder 6.30 Pressurereliefvalves 6.32 Anglesofinclinationofthecanopy 6.34 Permissiblemedia 6.35 ............................... Hydraulicfluids 6.35 Qualityoftheprocesswater 6.37 ......................... Lubricatinggreasesandpastes 6.39 Tighteningtorques 6.41 .............................. ScrewswithISOmetricthread 6.41 7.Foryourinformation Ourservice 7.3 ..................................... Serviceaddresses 7.3 ................................. Europe 7.3 ........................................... America 7.4 .......................................... Australia 7.4 Africa 7.4 Asia 7.5 Identificationoftheshields 7.6 ....................... Typeplate 7.6 Shieldnumber 7.7 Standardsandguidelines 7.8 ........................ Referencednationalstandardsandguidelines 7.8 ReferencedEuropeanstandardsanddirectives 7.8 BucyrusEuropeGmbH,Lünen2009 E BI622821
Contents Shieldsupport1250/2780-2X3056-1500 BucyrusEuropeGmbH,Lünen2009 E BI622821
1 Aboutthismanual BI622821
BI622821
Aboutthismanual
Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsusedinit.
Beforestartingwork
Usinganoperatingmanualthatisnotwrittenfortheshieldsupport athandcanresultinasafetyhazardforyourselfandothers.Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.
Thisoperatingmanualbelongstothe: shieldsupport 1250/2780-2X3056-1500* IDNo.:74201650000001
andisonlypermittedtobeusedforshieldsofthistype!
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield.
Thereshould,ifpossible,alwaysbeanoperatingmanualforthe shieldavailableattheplaceofoperation.
Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.
Personsforwhomtheoperatingmanualisintended
Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.
Thisincludespersonswho: J areinchargeoftransport, J preparetheriseheading, J performinstallation/removalwork, J operatetheshields, J correctmalfunctions, J performdailyroutineworkontheface, J monitor/lookafterforthehydraulicsystem, J performmaintenancework, J performrepairwork.
Supervisorypersonnelwho: J initiatetheactivitiesnamedaboveand/or J supervisetheactivitiesnamedabove.
*Theshieldsupportisreferredtoasthe"shield"inthefollowingtext.
Beforestartingwork Doc.no.:7420165000BA00SSVI/03 1.3
BucyrusEuropeGmbH,Lünen2009 E
applicableoperatingmanual shieldtype
BI622821
newoperatingmanual
Purposeofthisoperatingmanual
Thisoperatingmanualisintendedtohelpyouworkeconomically andsafelywithourproduct.Itcontainsimportantinformationonall theactivitiesrelatedtotheshieldsupport.
Readthisoperatingmanualcompletelyandatyourleisure.Pay specialattentiontothesafetyinstructions.
Trytomemorizetheappearanceandmeaningofthesafetyandinstructionsymbols.
Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.Ourserviceaddresscanbefoundinchapter7“Foryourinformation”.
Payspecialattentiontochapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards.
Observethisinformationandfollowtheproceduralinstructions.
Charactersandsymbolsused
Thefollowingsignsandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
Danger!
Pointsinthetextmarkedwiththissymbolpointoutimmediatelyimpendingdanger.Possibleconsequencesareveryseriousinjuryorevendeath.
Warning!
Thesepointscontaininformationonhazardoussituations. Possibleconsequencesareveryseriousinjuryorevendeath.
Caution!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamagetomachinery.
Notice!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.
Important!
Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.
J Itemsinlistsaremarkedwithbullets.
–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Itwillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.
Beforestartingwork Shieldsupport1250/2780-2X3056-1500 1.4
BucyrusEuropeGmbH,Lünen2009 E efficiency service safety BI622821
2 Yoursafety
BI622821
BI622821
Yoursafety
Thischapterprovidesimportantinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsand rulesofprocedurewillhelpyoutoavoidhazardoussituationsand toperformthenecessaryworkassafelyaspossible.
Theshieldsupporthasbeenmanufacturedusingstate-of-the-art technologyandinaccordancewiththegenerallyrecognizedsafety standardsandregulations.
Youandotherscanneverthelessbeexposedtodangeroussituations,e.g.,asaresultofenvironmentalinfluences,machine damageoroperatorerrors.
Donotmakeanymodificationsorcarryoutconversionswhich couldimpairthesafetyoftheshieldsupport.Allmodificationsand conversionsmustbeapprovedbyBucyrus.
UseonlyoriginalreplacementpartsfromBucyrus.Notethatuseof partsfromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservethe respectivelegalprovisionsandregulationsforaccidentprevention inyourcountry.
Observethesafetyandaccidentpreventionregulations:
J ofthemine,
J oftheminesinspectorateand
J ofminingsupervisoryauthorities.
Pleasealsoreadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,E-motors,etc.carefullyandthoroughly.Clarifyanyquestions before startingwork.
Personnel
Operation
Theshieldsupportmaybeoperatedonlybytrainedpersonnel.
Theshieldsupportmayonlybeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthecontrol system installed.
Readingoftheoperatingmanual,especiallythechapteronsafety, mustconstituteapartofthistraining.
Theymustpossessandfurnishproofofadequatefamiliaritywith the
J mechanical system, J hydraulicsystem,and J controltechnology.
Personnel Doc.no.:7420165000BA00SSVI/03 2.3
BucyrusEuropeGmbH,Lünen2009 E
state-of-the-arttechnology
BI622821
additionaloperatingmanuals training
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
