Industriestraße1Phone:+49(0)23 06 /709-0Email:info@de.bucyrus.com D-44534LünenFax:+49(0)23 06 /709-1421Web:www.bucyrus.com BucyrusEuropeGmbH Operatingmanual Shieldsupport 1143/3048-2X4113-1750 Doc.No.:7420205000BA00 Translationoftheoriginaloperatingmanual BI622498
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
Translationofthe originaloperating manual.
Amendmentsandalterationstothispublicationarenotsubjectto notification.Bucyrusreservesallrightstothispublication.
Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofBucyrus.
Bucyrusassumesnoliabilityfordirectorindirectconsequencesof misprints.
Wereservetherighttointroducemodificationsasaresultoftechnical developmentwithoutpriornotice.
BucyrusEuropeGmbH,Lünen2010E
BI622498
Contents Doc.No.:7420205000BA00VTSV/01 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended1.3 Purposeofthisoperatingmanual1.4 Charactersandsymbolsused1.4 ....................... 2.Yoursafety Personnel 2.3 ...................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ............................ Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 3.Storageandtransport Storage 3.3 ......................................... Storageoftheequipment 3.3 Storingusedequipment 3.4 Transport 3.5 ....................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 Transportsafetydevices 3.8 ............................ 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Howtoinstalltheshieldunits 4.3 .................... Pressureequalizationoftheelectroniccontrol system4.5 Supplyconnections4.6 ................................ Establishingalinkbetweenconnections4.10 .............. Requirementsforthefacehydraulicsystem4.11 ....... Commissioning 4.12 ................................. Tobeobservedpriortostartup 4.12 ...................... Howtoputthesupportintooperation 4.14 Corrosionprotectionofhydrauliccomponents 4.14 BucyrusEuropeGmbH,Lünen2010 E BI622498
5.Operation
Contents Shieldsupport 1143/3048-2X4113-1750
Requirements 5.3 ................................... Operatingconditions 5.3 Safetyrequirements 5.6 Operationoftheshieldsupport 5.9 ................... Worksafety 5.14 ..................................... Operationoftheshieldhydraulics 5.15 ................ Arrangementofhydrauliccomponentsonthesupport5.15 Shieldcomponents5.23 Plugwithpressurerelief5.33 Repairandemergencyoperation5.35 ..................... Operationandfunctionsoftheelectrohydraulic controlunit5.37 Maintenance 5.40 .................................... Specialmeasures 5.40 Dailymaintenance 5.41 Weeklymaintenance 5.42 Everysixmonths 5.42 .................................. Regular,scheduleddamageassessment 5.42 .............. Troubleshooting 5.43 ................................ Instructionsfortroubleshooting 5.43 ...................... Faultlocalization 5.43 ................................... 3/2-wayorpilotvalve 5.46 ............................... Pilotedcheckvalves 5.46 Internalbypassinprops 5.47 Pressurereliefvalvedefective 5.47 Defectiveorblockedfilter 5.47 6.Technicaldata Technicaldescription 6.3 ............................ Mainsubassemblies 6.4 Maindimensions 6.6 Baseframewithlemniscaticlinksandrelay barassembly 6.7 Canopy 6.11 Cavingshield 6.13 Cavingplate 6.15 Technicaldata,steelstructure 6.16 Hydraulicsystem 6.18 ................................ Shieldhydraulics 6.18 PMC®-Relectroniccontrolsystem 6.19 Two-stagetelescopicprop 6.20 BucyrusEuropeGmbH,Lünen2010 E BI622498
Contents Doc.No.:7420205000BA00VTSV/01 Hydrauliccylinders 6.22 .............................. Construction 6.22 Stabilizingcylinder 6.23 Shiftingram 6.23 Liftingcylinder 6.24 Technicaldata,hydrauliccylinders 6.25 Pressurereliefvalves 6.27 ............................ Anglesofinclinationofthecanopy 6.29 ............... Permissiblemedia 6.30 ............................... Hydraulicfluids 6.30 Qualityoftheprocesswater 6.32 ......................... Lubricatinggreasesandpastes 6.34 ...................... Tighteningtorques 6.36 .............................. ScrewswithISOmetricthread 6.36 ....................... 7.Foryourinformation Standardsanddirectives 7.3 ......................... Referencedstandardsanddirectives 7.3 Identificationoftheshield 7.5 ........................ Nameplate 7.5 ....................................... Shieldnumber 7.6 ..................................... BucyrusEuropeGmbH,Lünen2010 E BI622498
Contents Shieldsupport 1143/3048-2X4113-1750 BucyrusEuropeGmbH,Lünen2010 E BI622498
1 Aboutthismanual BI622498
BI622498
Aboutthismanual
Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsandcharactersusedinit.
Beforestartingwork
Usinganoperatingmanualthatisnotwrittenfortheshieldsupport athandcanresultinasafetyhazardforyourselfandothers.Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.
Thisoperatingmanualbelongstothe: Shieldsupport 1143/3048-2X4113-1750*
IDNo.:74202050000001
andisonlypermittedtobeusedforshieldsofthistype!
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield.
Thereshould,ifpossible,alwaysbeanoperatingmanualforthe shieldavailableattheplaceofoperation.
Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.
Personsforwhomtheoperatingmanualisintended
Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.
Thisincludespersonswho: J areinchargeoftransport, J preparetheriseheading, J performassembly/disassemblywork, J operatetheshields, J correctmalfunctions, J performdailyroutineworkontheface, J monitor/lookafterforthehydraulicsystem, J performmaintenancework, J performrepairwork.
Supervisorypersonnelwho: J initiatetheactivitiesnamedaboveand/or J supervisetheactivitiesnamedabove.
*Theshieldsupportisreferredtoasthe“shield”inthefollowingtext
Beforestartingwork Doc.No.:7420205000BA00VTSV/01 1.3
BucyrusEuropeGmbH,Lünen2010 E applicableoperating
shieldtype newoperatingmanual BI622498
manual
Purposeofthisoperatingmanual
Thisoperatingmanualisintendedtohelpyouworkeconomically andsafelywithourproduct.Itcontainsimportantinformationonall theactivitiesrelatedtotheshieldsupport.
Readthisoperatingmanualcompletelyandatyourleisure.Pay specialattentiontothesafetyinstructions.
Trytomemorizetheappearanceandmeaningofthesafetyandinstructionsymbols.
Shouldyouhaveanyquestions,pleasecontactourService Department.
Payspecialattentiontochapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards.
Observethisinformationandfollowtheproceduralinstructions.
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructionsandimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
Danger!
Pointsinthetextmarkedwiththissymbolpointoutimmediatelyimpendingdanger.Possibleconsequencesareveryseriousinjuryorevendeath.
Warning!
Thesepointscontaininformationonhazardoussituations. Possibleconsequencesareveryseriousinjuryorevendeath.
Caution!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamagetomachinery.
Notice!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.
Important!
Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulorhazardoussituations.
J Itemsinlistsaremarkedwithbullets.
–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Thiswillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.
Beforestartingwork Shieldsupport 1143/3048-2X4113-1750 1.4
BucyrusEuropeGmbH,Lünen2010 E efficiency service safety BI622498
2 Yoursafety
BI622498
BI622498
Yoursafety
Thischapterprovidesimportantinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsand rulesofprocedurewillhelpyoutoavoidhazardoussituationsand toperformthenecessaryworkassafelyaspossible.
Theshieldsupporthasbeenmanufacturedusingstate-of-the-art technologyandinaccordancewiththegenerallyrecognizedsafety standardsandregulations.
Youandotherscanneverthelessbeexposedtodangeroussituations,e.g.,asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanymodificationsorcarryoutconversionswhich couldimpairthesafetyoftheshieldsupport.Allmodificationsand conversionsmustbeapprovedbyBucyrus.
UseonlyoriginalsparepartsfromBucyrus.Notethatuseofparts fromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsforaccidentpreventionin yourcountry.
Observethesafetyandaccidentpreventionregulationsofthefollowingparties:
J ofthemine,
J oftheminesinspectorateand
J ofminingsupervisoryauthorities.
Pleasealsoreadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,E-motors,etc.carefullyand thoroughly.Clarifyanyquestions before startingwork.
Personnel Operation
Theshieldsupportmaybeoperatedonlybytrainedpersonnel.
Theshieldsupportmayonlybeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthecontrol system installed.
Readingoftheoperatingmanual,especiallythechapteronsafety, mustconstituteapartofthistraining.
Theymustpossessandfurnishproofofadequatefamiliaritywith the
J mechanical system,
J hydraulicsystemand
J controltechnology.
Personnel Doc.No.:7420205000BA00VTSV/01 2.3
BucyrusEuropeGmbH,Lünen2010 E
additionaloperating manuals training BI622498
state-of-the-art technology
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
