Technical Manual
© Bucyrus All Rights Reserved
R
BI622249
BUCYRUS
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Industriestraße1Phone:+49(0)2306/709-0Email:info@de.bucyrus.com D-44534LünenFax:+49(0)2306/709-1421Web:www.bucyrus.com BucyrusEuropeGmbH OperatingManual Shieldsupport 1143/2540-2x3973-1750 Doc.no.:7420214000BA00 BI622249
Amendmentsandalterationstothispublicationarenotsubject tonotification.Bucyrusreservesallrightstothispublication.
Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofBucyrus.
Bucyrusdeclinesanyliabilityfordirectorindirectconsequencesofprintingerrors.
Wereservetherighttointroducemodificationsasaresultoftechnical developmentswithoutpreviousnotice.
BucyrusEuropeGmbH,Lünen2009E
BI622249
Contents Doc.No.:7420214000BA00SVVI/01 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended 1.3 Purposeofthisoperatingmanual 1.4 Charactersandsymbolsused 1.4 ........................ 2.Yoursafety Personnel 2.3 ...................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ............................ Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 3.Storageandtransport Storage 3.3 ......................................... Storageoftheequipment 3.3 Storingusedequipment 3.4 Transport 3.5 ....................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 Transportsafetydevice 3.8 ............................. 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Installationoftheshieldunits 4.3 ..................... Supplyconnections 4.4 Couplingbetweentheconnections 4.7 .................... Requirementsforthefacehydraulicsystem 4.8 ........ Commissioning 4.9 ................................. Tobeobservedpriortostart-up 4.9 Howtoputthesupportintooperation 4.11 .................. Anticorrosionprotectionofhydrauliccomponents4.11 . BucyrusEuropeGmbH,Lünen2009 E BI622249
5.Operation
Contents Shieldsupport1143/2540-2x3973-1750
Requirements 5.3 ................................... Operatingconditions 5.3 Safetyrequirements 5.6 ................................ Operationoftheshieldsupport 5.9 Worksafety 5.14 ..................................... Operationoftheshieldhydraulics 5.15 ................. Arrangementofhydrauliccomponentsonthesupport5.15 FunctionsoftheHPballvalves5.17 Shieldhydraulics5.18 Shieldcomponents5.23 Retractingorextendingtheliftcylinder5.29 Bleederfitting5.30 Flushingcanopyspraynozzles5.32 Operationofthedualbackflushfilter5.33 Repairandemergencyoperation5.34 Operationandfunctionsoftheelectrohydrauliccontrolunit5.36 Maintenance 5.40 .................................... Specialmeasures 5.40 .................................. Dailymaintenance 5.41 ................................. Weeklymaintenance 5.42 ............................... Everysixmonths 5.42 Regular,scheduleddamageassessment 5.42 Troubleshooting 5.43 ................................ Instructionsfortroubleshooting 5.43 Faultlocalization 5.43 3/2-wayorpilotvalve 5.46 Pilotedcheckvalves 5.46 Internalby-passinprops 5.47 Pressurereliefvalvedefective 5.47 Defectiveorblockedfilter 5.47
Shielddescription 6.3 ............................... Mainsubassemblies 6.4 ................................ Maindimensions 6.5 ................................... Baseframewithlemniscaticlinksandrelaybarassembly6.6 Canopy 6.10 Cavingshield 6.12 Technicaldataoftheshield,steelstructure 6.14 Hydraulicsystem 6.15 ................................ Shieldcontrolsystem 6.15 Two-stagetelescopicprop 6.17 ........................... Hydrauliccylinder 6.19 .................................. Technicaldata,hydrauliccylinders 6.21 Pressurereliefvalves 6.23 BucyrusEuropeGmbH,Lünen2009 E BI622249
6.Technicaldata
Contents Doc.No.:7420214000BA00SVVI/01 Anglesofinclinationofthecanopy 6.25 ................ Permissiblemedia 6.26 ............................... Hydraulicfluids 6.26 Qualityoftheprocesswater 6.28 Lubricatinggreasesandpastes 6.30 Tighteningtorques 6.32 .............................. ScrewswithISOmetricthread 6.32 7.Foryourinformation Serviceaddresses 7.3 ............................... Europe 7.3 NorthAmerica,Canada,SouthAmerica 7.4 Australia 7.4 Africa 7.4 Asia 7.5 Standardsanddirectives 7.6 ......................... Referencednationalstandardsandguidelines 7.6 ReferencedEuropeanstandardsanddirectives 7.6 BucyrusEuropeGmbH,Lünen2009 E BI622249
Contents Shieldsupport1143/2540-2x3973-1750 BucyrusEuropeGmbH,Lünen2009 E BI622249
1 Aboutthismanual BI622249
BI622249
Aboutthismanual
Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsusedinit.
Beforestartingwork
Usinganoperatingmanualthatisnotwrittenfortheshieldsupport athandcanresultinasafetyhazardforyourselfandothers. Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.
Thisoperatingmanualbelongstothe: shieldsupport 1143/2540-2x3973-1750*
IDno.:74202140000001
andisonlypermittedtobeusedforshieldsofthistype!
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield.
Thereshould,ifpossible,alwaysbeanoperatingmanualforthe shieldavailableattheplaceofoperation.
Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.
Personsforwhomtheoperatingmanualisintended
Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.
Thisincludespersonswho: J areinchargeoftransport, J preparetheriseheading, J performinstallation/removalwork, J operatetheshields, J correctmalfunctions, J performdailyroutineworkontheface, J monitor/lookafterforthehydraulicsystem, J performmaintenancework, J performrepairwork.
Supervisorypersonnelwho:
J initiatetheactivitiesnamedaboveand/or J supervisetheactivitiesnamedabove.
* Theshieldsupportisreferredtoastheshieldinthefollowingtext.
Beforestartingwork Doc.no.:7420214000BA00SVVI/01 1.3
BucyrusEuropeGmbH,Lünen2009 E
applicableoperatingmanual shieldtype
BI622249
newoperatingmanual
Purposeofthisoperatingmanual
Thisoperatingmanualisintendedtohelpyouworkeconomically andsafelywithourproduct.Itcontainsimportantinformationonall theactivitiesrelatedtotheshieldsupport.
Readthisoperatingmanualcompletelyandatyourleisure.Pay specialattentiontothesafetyinstructions.
Trytomemorizetheappearanceandmeaningofthesafetyand instructionsymbols.
Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.Ourserviceaddresscanbefoundinchapter7“Foryour information”.
Payspecialattentiontochapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards.
Observethisinformationandfollowtheproceduralinstructions.
Charactersandsymbolsused
Thefollowingsignsandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
Danger!
Pointsinthetextmarkedwiththissymbolpointoutimmediatelyimpendingdanger.Possibleconsequencesarevery seriousinjuryorevendeath.
Warning!
Thesepointscontaininformationonhazardoussituations. Possibleconsequencesareveryseriousinjuryorevendeath.
Caution!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamageto machinery.
Notice!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.
Important!
Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.
J Itemsinlistsaremarkedwithbullets.
–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Itwillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.
Beforestartingwork Shieldsupport1143/2540-2x3973-1750 1.4
BucyrusEuropeGmbH,Lünen2009 E efficiency service safety BI622249
