Cat Bucyrus Shield support 1143/2540-2×3973-1750 Operating Manual EM012761-0 – PDF DOWNLOAD by www.heydownloads.com

Industriestraße1Phone:+49(0)2306/709-0Email:info@de.bucyrus.com D-44534LünenFax:+49(0)2306/709-1421Web:www.bucyrus.com BucyrusEuropeGmbH OperatingManual Shieldsupport 1143/2540-2x3973-1750 Doc.no.:7420214000BA00 EM012761-0 (EN-US)

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

Amendmentsandalterationstothispublicationarenotsubject tonotification.Bucyrusreservesallrightstothispublication.

Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofBucyrus.

Bucyrusdeclinesanyliabilityfordirectorindirectconsequencesofprintingerrors.

Wereservetherighttointroducemodificationsasaresultoftechnical developmentswithoutpreviousnotice.

BucyrusEuropeGmbH,Lünen2009E

EM012761-0 (EN-US)

Contents Doc.No.:7420214000BA00SVVI/01 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended 1.3 Purposeofthisoperatingmanual 1.4 Charactersandsymbolsused 1.4 ........................ 2.Yoursafety Personnel 2.3 ...................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ............................ Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 3.Storageandtransport Storage 3.3 ......................................... Storageoftheequipment 3.3 Storingusedequipment 3.4 Transport 3.5 ....................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 Transportsafetydevice 3.8 ............................. 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Installationoftheshieldunits 4.3 ..................... Supplyconnections 4.4 Couplingbetweentheconnections 4.7 .................... Requirementsforthefacehydraulicsystem 4.8 ........ Commissioning 4.9 ................................. Tobeobservedpriortostart-up 4.9 Howtoputthesupportintooperation 4.11 .................. Anticorrosionprotectionofhydrauliccomponents4.11 . BucyrusEuropeGmbH,Lünen2009 E EM012761-0 (EN-US)

5.Operation

Contents Shieldsupport1143/2540-2x3973-1750

Requirements 5.3 ................................... Operatingconditions 5.3 Safetyrequirements 5.6 ................................ Operationoftheshieldsupport 5.9 Worksafety 5.14 ..................................... Operationoftheshieldhydraulics 5.15 ................. Arrangementofhydrauliccomponentsonthesupport5.15 FunctionsoftheHPballvalves5.17 Shieldhydraulics5.18 Shieldcomponents5.23 Retractingorextendingtheliftcylinder5.29 Bleederfitting5.30 Flushingcanopyspraynozzles5.32 Operationofthedualbackflushfilter5.33 Repairandemergencyoperation5.34 Operationandfunctionsoftheelectrohydrauliccontrolunit5.36 Maintenance 5.40 .................................... Specialmeasures 5.40 .................................. Dailymaintenance 5.41 ................................. Weeklymaintenance 5.42 ............................... Everysixmonths 5.42 Regular,scheduleddamageassessment 5.42 Troubleshooting 5.43 ................................ Instructionsfortroubleshooting 5.43 Faultlocalization 5.43 3/2-wayorpilotvalve 5.46 Pilotedcheckvalves 5.46 Internalby-passinprops 5.47 Pressurereliefvalvedefective 5.47 Defectiveorblockedfilter 5.47

Shielddescription 6.3 ............................... Mainsubassemblies 6.4 ................................ Maindimensions 6.5 ................................... Baseframewithlemniscaticlinksandrelaybarassembly6.6 Canopy 6.10 Cavingshield 6.12 Technicaldataoftheshield,steelstructure 6.14 Hydraulicsystem 6.15 ................................ Shieldcontrolsystem 6.15 Two-stagetelescopicprop 6.17 ........................... Hydrauliccylinder 6.19 .................................. Technicaldata,hydrauliccylinders 6.21 Pressurereliefvalves 6.23 BucyrusEuropeGmbH,Lünen2009 E EM012761-0 (EN-US)

6.Technicaldata

Contents Doc.No.:7420214000BA00SVVI/01 Anglesofinclinationofthecanopy 6.25 ................ Permissiblemedia 6.26 ............................... Hydraulicfluids 6.26 Qualityoftheprocesswater 6.28 Lubricatinggreasesandpastes 6.30 Tighteningtorques 6.32 .............................. ScrewswithISOmetricthread 6.32 7.Foryourinformation Serviceaddresses 7.3 ............................... Europe 7.3 NorthAmerica,Canada,SouthAmerica 7.4 Australia 7.4 Africa 7.4 Asia 7.5 Standardsanddirectives 7.6 ......................... Referencednationalstandardsandguidelines 7.6 ReferencedEuropeanstandardsanddirectives 7.6 BucyrusEuropeGmbH,Lünen2009 E EM012761-0 (EN-US)

Contents Shieldsupport1143/2540-2x3973-1750 BucyrusEuropeGmbH,Lünen2009 E EM012761-0 (EN-US)

1 Aboutthismanual EM012761-0 (EN-US)

EM012761-0 (EN-US)

Aboutthismanual

Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsusedinit.

Beforestartingwork

Usinganoperatingmanualthatisnotwrittenfortheshieldsupport athandcanresultinasafetyhazardforyourselfandothers. Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.

Thisoperatingmanualbelongstothe: shieldsupport 1143/2540-2x3973-1750*

IDno.:74202140000001

andisonlypermittedtobeusedforshieldsofthistype!

Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield.

Thereshould,ifpossible,alwaysbeanoperatingmanualforthe shieldavailableattheplaceofoperation.

Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.

Personsforwhomtheoperatingmanualisintended

Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.

Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.

Thisincludespersonswho: J areinchargeoftransport, J preparetheriseheading, J performinstallation/removalwork, J operatetheshields, J correctmalfunctions, J performdailyroutineworkontheface, J monitor/lookafterforthehydraulicsystem, J performmaintenancework, J performrepairwork.

Supervisorypersonnelwho:

J initiatetheactivitiesnamedaboveand/or J supervisetheactivitiesnamedabove.

* Theshieldsupportisreferredtoastheshieldinthefollowingtext.

Beforestartingwork Doc.no.:7420214000BA00SVVI/01 1.3

BucyrusEuropeGmbH,Lünen2009 E

applicableoperatingmanual shieldtype

EM012761-0 (EN-US)

newoperatingmanual

Purposeofthisoperatingmanual

Thisoperatingmanualisintendedtohelpyouworkeconomically andsafelywithourproduct.Itcontainsimportantinformationonall theactivitiesrelatedtotheshieldsupport.

Readthisoperatingmanualcompletelyandatyourleisure.Pay specialattentiontothesafetyinstructions.

Trytomemorizetheappearanceandmeaningofthesafetyand instructionsymbols.

Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.Ourserviceaddresscanbefoundinchapter7“Foryour information”.

Payspecialattentiontochapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards.

Observethisinformationandfollowtheproceduralinstructions.

Charactersandsymbolsused

Thefollowingsignsandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.

Trytomemorizethesymbolsandtheirmeanings.

Danger!

Pointsinthetextmarkedwiththissymbolpointoutimmediatelyimpendingdanger.Possibleconsequencesarevery seriousinjuryorevendeath.

Warning!

Thesepointscontaininformationonhazardoussituations. Possibleconsequencesareveryseriousinjuryorevendeath.

Caution!

Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamageto machinery.

Notice!

Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.

Important!

Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.

J Itemsinlistsaremarkedwithbullets.

–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.

. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Itwillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.

Beforestartingwork Shieldsupport1143/2540-2x3973-1750 1.4

BucyrusEuropeGmbH,Lünen2009 E efficiency service safety EM012761-0 (EN-US)

EM012761-0 (EN-US)

2 Yoursafety

EM012761-0 (EN-US)

Yoursafety

Thischapterprovidesimportantinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsand rulesofprocedurewillhelpyoutoavoidhazardoussituationsand toperformthenecessaryworkassafelyaspossible.

Theshieldsupporthasbeenmanufacturedusingstate-of-the-art technologyandinaccordancewiththegenerallyrecognizedsafety standardsandregulations.

Youandotherscanneverthelessbeexposedtodangeroussituations,e.g.,asaresultofenvironmentalinfluences,machine damageoroperatorerrors.

Donotmakeanymodificationsorcarryoutconversionswhich couldimpairthesafetyoftheshieldsupport.Allmodificationsand conversionsmustbeapprovedbyBucyrus.

UseonlyoriginalreplacementpartsfromBucyrus.Notethatuseof partsfromothermanufacturerswillvoidtheguarantee.

Inadditiontothisoperatingmanualbesuretoalsoobservethe respectivelegalprovisionsandregulationsforaccidentprevention inyourcountry.

Observethesafetyandaccidentpreventionregulations:

J ofthemine,

J oftheminesinspectorateand

J ofminingsupervisoryauthorities.

Pleasealsoreadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,E-motors,etc.carefullyandthoroughly.Clarifyanyquestions before startingwork.

Personnel

Operation

Theshieldsupportmaybeoperatedonlybytrainedpersonnel.

Theshieldsupportmayonlybeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthecontrol system installed.

Readingoftheoperatingmanual,especiallythechapteronsafety, mustconstituteapartofthistraining.

Theymustpossessandfurnishproofofadequatefamiliaritywith the

J mechanical system,

J hydraulicsystem,and J controltechnology.

Personnel Doc.no.:7420214000BA00SVVI/01 2.3

BucyrusEuropeGmbH,Lünen2009 E

state-of-the-arttechnology

EM012761-0 (EN-US)

additionaloperatingmanuals training

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL