CAT Bucyrus SD250 Hydra-Trac Self Contained Hydraulic Track Drill Operator & Maintenance Manual PDF by www.heydownloads.com

Technical Manual

BI615908

BUCYRUS

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BI615908 [] IT) 11 I1 [] I1 11 IJ [] Table of Contents INTRODUCTION Ordering Information ................................................................................................................. ii Glossary of Terms ................................................................................................................... v SAFETY SECTION 1 Overview of Potential Hazards ................................................................................................ 1-2 Safety Instructions ................................................................................................................ 1-3 Before Operation .................................................................................................... . ............ 1-3 Operation .. .. .... ... ... .. .... ... .... .. .. .. .. .... .. .. .. .. ... .. .. .. .... .. ... ... .... .. ... ... .. .. ... .. ... ..... .... ... .. .. .. .. .. .. .. .. .. . 1-3 After Operation ...................................................................................................... . ............ 1-3 Maintenance ....................................................................................................................... 1-4 Equipment Transfer ............................................................................................................. 1-4 GENERAL DESCRIPTION SECTION 2 General Description 2-2 Component Location - Cab Machine 2-2 & 2-3 Component Location - Non-Cab Machine ......................................................................... 2-4 & 2-5 Standard Features ................................................................................................................ 2-6 OPERATOR CONTROLS SECTION 3 I .. ,-) lnstru~ent Panel. (no~-cab machine) ·: 3..2 1~ Trammmg & Pos1t1omng Controls (non-cab machine) ................................................................ 3-4 · ·· Dnlhng & Pos1bomng Controls (non-cab machine) 3:5~T9 I] Auxiliary Controls ................................................................................................................ 3-1 O Cab Controls 3-12 [] I] u IJ ... LI Component Locations ...................................................................................................•... 3-12 Instrument Panels ............................................................................................................. 3-13 Overhead Console ............................................................................................................. 3-14 Right Side Console ............................................................................................................ 3-16 Joystick - Drill/fram Controls ............................................................................................... 3-18 Additional Controls .............................................................................................................. 3-20 Vertical Indicator ................................................................................................................ 3-22 START-UP, SHUTDOWN, TRAMMING AND TOWING SECTION 4 Pre-Start Checklist ................................................................................................................ 4-2 Engine, Gearcases and Hydraulic Fluid Types ......................................................................... 4-2 Air Compressor .................................................................................................................. 4-2 Feed and Drill 4-3 Fuel Requirements 4-3 Start-up Procedure (non-cab machine) ..................................................................................... 4-4 Shutdown Procedure (non-cab machine) .................................................................................. 4-6 Tramming Procedure (non-cab machine) ................................................................................. 4-8 Start-up Procedure (cab machine) 4-10 Shutdown Procedure (cab machine) 4-12 Tramming Procedure (cab machine) .................................................................: ................... 4-14 Introduction iii

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Towing Procedure 4-16 Gear Drive Disconnect ....................................................................................................... 4-16 :1 ,'] j :I :o:?m~~?a~r:~!ck) ......................................................................... ; J Drill Positioning Procedure (non-cab machine) ......................................................................... 5-4 Collaring the Hole (non-cab machine) ...................................................................................... 5-5 : l Manual Drilling (non-cab machine) 5-7 Auxiliary Air Option ....................................................................................................... .. ....... 5-8 Smart Drill Feature (non-cab machine) ..................................................................................... 5-9 : ] Adding Drill Rod (manual rod rack) 5-11 Removing Drill Rod (manual rod rack) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. ... ... ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 5-12 , 1 ] Linear Rod Changer (cab machine) ....................................................................................... 5-14 Loading Drill Rod 5-15 Collaring the Hole (cab machine) 5-19 ',· ] Manual Drilling (cab machine) ............................................................................................... 5-21 . Smart Drill Feature (cab machine) ......................................................................................... 5-23 Adding Drill Rod (linear rod changer) ..................................................................................... 5-25 •,. ) Removing Drill Rod (linear rod changer) .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... ... .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 5-31 HPRlH Drill Shank Replacement ........................................................................................... 5-34 HPR45 D ·11 Sh k R I t 5 36 ___ r _"_ 1 -. J ___ n an ep ace men .. .... ...... ........... .... ........ ........... ...... ............. ........... ..... .. .. ......_ PREVENTIVE MAINTENANCE SECTION 6 Hydraulic Oils for Percussion Drills ......................................................................................... 6-2 Lubrication and Inspection ..................................................................................................... 6-3 Bolt Torque Specifications ..................................................................................................... 6-4 Maintenance Schedule 6-5 Hydraulic Oil Specifications .................................................................................................... 6-6 Daily Operational Checklist ..................................................................................................... 6-7 Engine Oil and Filter - Change ................................................................................................. 6-8 Engine Fuel Filter - Change 6-9 Fuel;Water Separator ............................................................................................................ 6-9 Engine Air Cleaner Filter ...................................................................................................... 6-10 Compressor Air Cleaner Filter .............................................................................................. 6-11 Compressor Oil Filter 6-12 Compressor Oil Check/Change 6-13 Compressor Oil Separator Element ...................................................................................... 6-14 Detergent System (Optional) ................................................................................................. 6-16 Servicing the "Y" Strainer ................................................................................................... 6-17 :1 :I ;] ;I : J ;I Detergent System Freeze Protection .................................................................................. 6-17 I_ ,--------,-,ydrnuliG--i=°luid-i="ill-i='ump-and-i="iltef 618~- 1 Hydraulic Return Filter ......................................................................................................... 6-19 ) Hydraulic Pre-Charge Filter ................................................................................................... 6-20 ---,'. j C()_()lant System (5.21 Track Tension Adjustment 6-23 iv Introduction :I

Table of Contents

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Safety Instructions

Before Operation Operation

• Do Not smoke or use open flames when

• Do Not use the machine for any other fueling machine. Shut off engine while purpose than what it was designed for. This fueling machine. machine is designed for blasthole drilling

• Do Not operate machine with: operations only.

• Hydraulic or air leaks

• Do Not wear jewelry or loose fitting

clothing when working on machinery. Keep

• Broken or damaged electrical wiring or clothing and hands clear of moving parts. components

• Do Not travel on steep inclines, soft or

• Damaged hydraulic hoses or fittings unstable ground or close to unsupported

• Worn or damaged parts excavations.

Do be sure all personnel are clear of the

• Do Not move boom or machine if it is in a

• machine and work area before starting the potentially unstable position. engine or operating machine.

• Do Not stand directly under a boom or

• Do be sure drill area is clear of all obstruc- feed. lions before operating machine.

• Do Not drill into or near a "bootleg" hole or

• Do Attach safety chain when using towbar any hole that may contain explosives.

Do study this manual and fully understand

• Do examine the surface before drilling to

• the controls. determine the possible presence of unfired

• Do be sure all safety guards are securely n_place

explosives.

• Do provide sufficient ventilation when running the engine in an enclosea area.

• Do wear safety helmet, glasses and Exhaust gasses contain carbon monoxide, hearing protection when operating or a deadly poison, which is colorless and working on machine. odorless.

• Do keep work areas clean and clear of cuttings, hand tools and other objects.

• Do raise the drill feed before moving the machine. Raise it high enough to allow for rough ground or small hills. Drill feed can

fall causing serious injury or death.

• Do wear seat belt and operate machine with door closed on cab machines.

After Operation

1. Follow Shut Down Procedures given in

Section 4 of Operator's Manual.

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IJ_J u Safety 1-3

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• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL