GARDNER-DENVER COMPANY
The Gardner-Denver Company has a long-established tradition - since 1859 - in the mining industry. We're "Tne World-Wide Drill Team!" Our reputation is founded on our history of manufacturing the best drilling equipment for today's needs while developing tomorrow's technology all backed by the industry's most knowledgeable, reliable, and respected service organization.
The Super Carrier™ SC8000 self-contained drilling rig, described in this literature, is manufactured to GardnerDenver's exacting standards. It is designed to do the job faster, easier, and more-conveniently than any previous drilling rig.
For maximum utilization of the equipment and efficiency in operating this equipment, we urge you to thoroughly read the entire contents of this manual before you move or drill with the Super Carrier.
FOR MORE INFORMATION
For additional sales and service information, product parts lists, servicing instructions, etc., contact your nearest Gardner-Denver Sales Office.
ADDITIONAL MANUALS AVAILABLE
Additional copies of this manual are available for purchase from Gardner-Denver Company. To order please specify equipment model and serial number, quantity desired, type of manual, and remit $50.00 per manual with the order. Make check payable to Gardner-Denver Company and mail to:
Gardner-Denver Company Order Entry Department P.O. Box 1020 Denver, Colorado 80201
© 1978/Gardner-Denver Company/Denver, Colorado/First Edition/All rights reserved Litho in USA BI009933
"Super Carrier" is a Trademark of Gardner-Denver Company.
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INTRODUCTION
GENERAL DESCRIPTION
SC8000 BULLETIN
PRECAUTIONARY NOTICES
WARNINGS
CAUTIONS
CARRIER OPERATION
OPERATOR CONTROLS
PRESTART CHECK LIST
ENGINE STARTING
TRAMMING
DRILLING SETUP
TEST EQUIPMENT & SPECIAL TOOLS
PREVENTIVE MAINTENANCE
GENERAL LUBRICATION AND INSPECTION
SERVICE TIMETABLE
PREVENTIVE MAINTENANCE PROCEDURES
CARRIER
• Hose Reel Hose Tension
• Drill Feed Cable Tension
• Steel Rack Brake Action
• Track Tension
• Engine Oil Filters
• Engine Fuel Filters
• Engine Air Cleaner Filters
• Engine Belt Tension
• Engine Emergency Shutdown Control
• Transfer Case Oil Pump Belt Tension
HYDRAULIC SYSTEM
• Hydraulic Reservoir Inlet Filter
• Hydraulic Reservoir Outlet Filters
• Hydraulic Reservoir Sump Filters
PNEUMATIC SYSTEM
• Compressor Oil Filters
• Compressor Clutch Adjustment
• Compressor Air Cleaner Filters
• Compressor Automatic Blowdown Filter
SECTION.1
CARRIER scaooo
SUPER
TABLE OF CONTENTS
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SECTiON 2
PREVENTIVE MAINTENANCE PROCEDURES (CONT)
• Drill Line Oiler
• Compressor Oil Separator Agglomerator Element
• Compressor Air Receiver Pressure Adjustment
DUST CONTROL SYSTEM
• Dust Collector Air Line Filter
• Dust Collector Filters
• Dust Collector Hydraulic Pump Belt Tension
• Detergent System Line Strainer
CARRIER & DRILL REPAIR
GENERAL CHASSIS
TRACK REPLACEMENT
TRAMMING MOTORREPLACEMENT
TRAMMING PUMP REPLACEMENT
TRAMMING CONTROL CABLE REPLACEMENT
BRAKE REPLACEMENT
BRAKE CONTROL VALVE REPLACEMENT
HOSE REEL REPLACEMENT
DRILL FEED CABLE REPLACEMENT
STRUCTURAL DAMAGE REPAIR
SHOCK MOUNT REPLACEMENT
AIR CONDITIONER REPAIR
• Circuit Breaker
• Cleaning
• Compressor Replacement
HEATER REPAIR
• Fuse
• Heater Replacement
ELECTRICAL SYSTEMS
DESCRIPTION
• Engine Start Circuit
• Automatic Shutdown Circuit
• Cab Air Conditioner Circuit
• Cab Heater Circuit
• Dust Collector System Circuit
CONTINUITY TESTING
• On/Off Switches and Push buttons
• Leads and Electrical Connections
• Fuses
• Pressure or Temperature Controlled Switches
BATTERIES
PR80 DRILL
DRILL SHANK REPLACEMENT
SECTION 4
SECTION 5
1-1
2-1
3-1
4-1
5-1
CAB
iI
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HYDRAULIC SYSTEM REPAIR
GENERAL DESCRIPTION TESTING
COMPONENT REPLACEMENT
SYSTEM PUMP
MAST RAISE CYLINDER
MAST EXTEND CYLINDER
JACK CYLINDER
TRAVELING CENTRALIZER CYLINDER
MAIN CENTRALIZER CYLINDER
STEEL RACK LOCK CYLINDER
STEEL RACK HYDRAULIC MOTOR
DRILL FEED CYLINDER
DRILL FEED CONTROL VALVE
DRILL FEED COUNTERBALANCE AND PRESSURE RELIEF VALVES
THERMOSTATIC OIL MIXING VALVE
TRAVELI NG CENTRALIZER CONTROL VALVE
EIGHT VALVE HYDRAULIC CONTROL BANK
FEED CONTROL VALVE
FLOW DIAGRAMS
PNEUMATIC SYSTEM REPAIR GENERAL DESCRIPTION
COMPONENT REPLACEMENT
BREAKOUT WRENCH CYLINDER
TRAVELING CENTRALIZER CONTROL VALVE
DRILL CONTROLS - FOUR VALVE BANK
CAB SERVICE HOSE ON/OFF VALVE
FRONT SERVICE HOSE ON/OFF VALVE
COMPRESSOR AUTOMATIC BLOWDOWN VALVE
COMPRESSOR MANUAL BLOWDOWN VALVE
COMPRESSOR AUTOMATIC RELIEF VALVE
COMPRESSOR AIR INLET VALVE CONTROLS
FLOW DIAGRAMS
SECTION 6 1-1
2-1 3-1
SECTION 7 1-1 2-1 3-1
TESTING
III
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DUST CONTROL SYSTEMS REPAIR
DUST COLLECTOR
HYDRAULIC PUMP
HYDRAULIC MOTOR
PUMP PRESSURE RELIEF VALVE
AIR PRESSURE SWITCH
HYDRAULIC ON/OFF VALVE
AIR FILTER
PRESSURE REGULATOR
DUST COLLECTOR CONTROL VALVE
SOLENOID VALVES
TIMER CIRCUIT BOARD
DIAPHRAGM VALVES
DUST CONTROL FLOW DIAGRAM
DETERGENT SYSTEM
AIR MOTOR
DETERGENT PUMP
GATE VALVE AND REGULATOR
WATER ON/OFF VALVE
WATER ADJUSTMENT VALVE
DETERGENT SYSTEM FLOW DIAGRAM
TROUBLESHOOTING CARRIER
HYDRAULIC SYSTEM
PNEUMATIC SYSTEM
ELECTRICAL SYSTEM
VALVELESS ROCK DRILL
DRILL LINE OILER
DUST CONTROL SYSTEM
TECHNICAL SPECIFICATIONS
DATA SHEET iv
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SECTION 8
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SECTION 1
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BULLETIN 40-1-250 15t Edition SC8000 SELF- CONTAINED DRILLING RIG FOR JI/2·5.... DIA. HOLES [ GARDNER-DENVER] BI009933
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