Technical Manual
© Bucyrus All Rights Reserved
R
BI006315
BUCYRUS
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
BI006315
BI006315
BI006315 INDEX General Information------------------------Page 1 Parts Book-----------------------------Page 1 Serial Number--------------------------Page 1 Right and Left Parts-------------------Page 1 Ordering Parts-------------------------Page 1 Further Information--------------------Page 2 Charges for Service, etc.--------------Page 2 Standard Warranty----------------------Page 2 Safety Precautions---------------------Page 3 Preventive Maintenance-----------------Page 4 Air System and Components------------------Page 7 Quick Release Valve--------------------Page 8 Magnet Valve---------------------------Page 9 Anti-Freezer---------------------------Page 10 Lubrication--------------------------------Page 13 General--------------------------------Page 13 Lubrication Fitting--------------------Page 13 Anti-Friction Bearings-----------------Page 13 Enclosed Gear Cases--------------------Page 14 Open Gears-----------------------------Page 14 Extreme Temperature Operation----------Page 14 Automatic Lubrication------------------Page 15 Auto - Lub - Eccentric Outboard--------Page 15 Auto - Lub - Wire Rope-----------------Page 16 Auto - Lub - Propel Bearing Roller Circle---------------------------------Page 16 Auto - Lub - Rotating Frame------------Page 18 Bridge Strand Cable Lubrication--------Page 19 Specification of Grease----------------Page 20 Specification of Oil-------------------Page 21 Code for Lubrication Symbols-----------Page 22 Lubrication of Propel Machinery--------Page 24 Lubrication of Propel Lock Brake-------Page 25 Lubrication of Center Journal----------Page 25 Lubrication of Rotating Machinery------Page 26 Lubrication of Rotating Frame----------Page 26 Lubrication of Roller Circle-----------Page 27 Lubrication of Hoist Machinery---------Page 27 Lubrication of Drag Machinery----------Page 28 Lubrication of Hoist or Drag Brake-----Page 28 Lubrication of Boom Point--------------Page 29 Lubrication of Fairlead - Gantry-------Page 29 Lubrication of Dragline Bucket---------Page 30 Propel Machinery-----------------------Page 31 Propel Gear Case-----------------------Page 32 Propel Motor Extension Shaft-----------Page 32 1st Intermediate Propel Shaft----------Page 33 2nd Intermediate Propel Shaft----------Page 33 Main Propel Drive Gear-----------------Page 33 Cont'd.
BI006315 8400 INDEX Stub Shaft-----------------------------Page 34 Walking Shoe Return--------------------Page 34 Tub------------------------------------Page 37 Hook Shoe------------------------------Page 37 Center Journal-------------------------Page 37 Roller Circle--------------------------Page 41 Collector Ring-------------------------Page 43 Rotating Gear Case---------------------Page 43 Rotating Brake-------------------------Page 45 Hoist and Drag Drum--------------------Page 47 Motor Extension Shaft------------------Page 51 Coupling-------------------------------Page 51 Intermediate Shaft---------------------Page 51 Hoist, Drag & Propel Brake-------------Page 52 Fairlead - Gantry Tower----------------Page 55 Hoist Deflecting Sheave----------------Page 55 Snubber--------------------------------Page 56 Pressurized Tower Structure------------Page 57 Method of Raising Boom-----------------Page 58 Intermediate Boom Support Ropes--------Page 60 Dragline Bucket------------------------Page 63 Wear Plate~----------------------------Page 65 Dipper Teeth---------------------------Page 65 Operation Station----------------------Page 67 General--------------------------------Page 70 Hoist and Drag Warning Light-----------Page 70 Swing - Propel-------------------------Page 70 Electric Alarm-------------------------Page 70 Ground Detection-----------------------Page 70 Gantry Pressure------------------------Page 71 Swing Oil Flow-------------------------Page 71 Auto Lub-------------------------------Page 71 Hoist in Propel------------------------Page 71 Bearing Temperature--------------------Page 71 Silence - Lamp Test--------------------Page 71 Operation of Machine-----------------------Page 72 Hoist Operation------------------------Page 72 Drag Operation-------------------------Page 72 Swing Operation------------------------Page 73 Plugging Controls----------------------Page 73 Operation of Walking Mechanism---------Page 75 Typical Cycle of Operation-------------Page 76 Check List-----------------------------Page 78 Care of Electric Motors----------------Page 79
BI006315 INDEX Stub Shaft-----------------------------Page 34 Walking Shoe Return--------------------Page 34 Tub------------------------------------Page 37 Hook Shoe------------------------------Page 37 Center Journal-------------------------Page 37 Roller Circle--------------------------Page 41 Collector Ring---~---------------------Page 43 Rotating Gear Case---------------------Page 43 Rotating Brake-------------------------Page 45 Hoist and Drag Drum--------------------Page 47 Motor Extension Shaft------------------Page 51 Coupling-------------------------------Page 51 Intermediate Shaft---------------------Page 51 Hoist, Drag & Propel Brake-------------Page 52 Fairlead - Gantry Tower----------------Page 55 Hoist Deflecting Sheave----------------Page 55 Snubber--------------------------------Page 56 Pressurized Tower Structure------------Page 57 Method of Raising Boom-----------------Page 58 Intermediate Boom Support Ropes--------Page 60 Dragline Bucket------------------------Page 63 Wear Plate~----------------------------Page 65 Dipper Teeth---------------------------Page 65 Operation Station----------------------Page 67 General--------------------------------Page 70 Hoist and Drag Warning Light-----------Page 70 Swing - Propel-------------------------Page 70 Electric Alarm-------------------------Page 70 Ground Detection-----------------------Page 70 Gantry Pressure------------------------Page 71 Swing Oil Flow-------------------------Page 71 Auto Lub---------------~---------------Page 71 Hoist in Propel------------------------Page 71 Bearing Temperature--------------------Page 71 Silence - Lamp Test--------------------Page 71 Operation of Machine-----------------------Page 72 Hoist Operation------------------------Page 72 Drag Operation-------------------------Page 72 Swing Operation------------------------Page 73 Plugging Controls----------------------Page 73 Operation of Walking Mechanism---------Page 75 Typical Cycle of Operation-------------Page 76 Check List-----------------------------Page 78 Care of Electric Motors----------------Page 79
INTRODUCTION
SECTION I
GENERAL INFORMATION
This manual is provided for the guidance of all persons who operate, lubricate, adjust or maintain the Marion 8400 Walking Dragline. The information was prepared with the purpose in mind of furnishing accurately and concisely all the data necessary to the operation and servicing of this machine.
All information, measurements, and specifica- tions herein are in accord with the Marion Power Shovel Engineering Department and should be strictly adhered to in all work on this machine.
PARTS BOOK
THIS MANUAL IS NOT A PARTS BOOK AND SHOULD NOT BE USED IN ORDERING PARTS.
You have been furnished detailed Parts Books which list all parts by group numbers with items and parts numbers for your specific ma- chine.
Read carefully the instructions in the front of the Parts Book for ordering parts.
SERIAL NUMBER OF MACHINE RIGHT AND LEFT HAND PARTS
ORDERING PARTS
Be sure that the serial number of the machine is given in any letters, telegrams, orders or other communications. Records for each individual machine are filled by serial number and if this number is available, the design and original equipment can be quickly and accurately checked.
On the upper frame, right hand (R.H.) and left hand (L.H.) correspond to the operator's right and left hands when he is facing the b~cket while at the operator!s controls.
The Parts Book covering this machine gives complete information on how to order parts. Order carefully so that the right parts in the right quantities can be furnished. Wrong parts, ordered by mistake, which are returned to the company are subject to a rehandling charge.
BI006315
8400
Page 1
BI006315
BI006315
BI006315
BI006315
BI006315
BI006315
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
