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OPERA TION AND MAINTENANCE
INSTRUCTION MANUAL
MARION 7400 ELECTRIC
WALKING DRAGLINE
No. 1017
Manufactured by MARION POWER SHOVEL COMPANY
MARION, OHIO, U.S. A.
MARION 7400 ELECTRIC
WALKING DRAG LINE
The.e in.truction. haTe been prepared to aid in erecting a Marion 7400 Electric Walking Dragline, a. a guide for the operator, the groundman, and the oller in their operation, maintenance and lubrication. The engineering drawinl. whick accompany the machine, give the exact location of all part., all nec ••• ary dimen.ion., etc. It ia Tery important that extreme care b. taken in a •• embly becalise improper erection may cause unnecessary wear and faulty operation of the machine.
When the machine is shipped from the factory. the parts are match marked throughout. Care ahould be taken to follow these match marks when the machine ia assembled.
All finished surface. and bearings are protected against corrosion and ahould be thoroughly cleaned just before assembly. When a.sembling, all bearings should be lubricated. Ball and roller bearing. are to be filled only 1/1. full of the proper grease. Alao lubricate all gears and put the proper oU in gear cases up to the correct leTel before the machine ia run. All air and electrical equipment, bearings and fini.hed surfaces should be protected from the weather until the machine ia fully as sembled.
Select a level assembling area adjacent to the unloading point approxbnately 300' x 300 ' preferably made up of solid material and with good drainage. It may be adYisable to place gravel or cinders in the immediate erection area.
It is important that the derrick be placed so that the greatest loads can be lUted without interferring with the erection of the machine. The recommended podtion of this derrick ia indicated on drawing CR-4585. U the ground ia not level, place the dead men out further than the 300' indicated for boom clearance.
Following is a list of materials required to aid in the erection of the machine. They are to be furnished by the purchaser.
zoo - Standard rails
48 -2x 10 or 11. 11 plank 12 to 14 feet long
100 -2x4- 16 to 20 feet long
8- Dead men logs 1.0" dia. x 7' to 8' long or can use 31. standard raUroad ties for anchoring derrick guys.
1- 310 cubic foot air compressor
I- Electric welding machine
2- 25 to 30 ton low lift jacks
1. - 15 ton track jacks
1- 15 ton chain, hoist
(For Export Shipment)
The following is in addition to the above. No. 1017/1
1- 14 11 Stilson wrench
2- 24" Stilson wrenches
1- 48" Stilson wrench
1- 12 11 Monkey wrench
8- 5/8" construction wrenches
12-3/ 4" construction wrenches
12 - 7 /8 11 construction wrenches
4- 1" construction wrenches
6- 1-1/4 11 aingle end wrenches
3- 3/4 11 socket wrenches'
4- 7/8 11 aocket wrenchea
6- 1" socket wrenchea
4- 1-1/8 11 aocket wrenchea
4- 1-1/4" aocket wrenchea
2- 1-1/2 11 socket wrenches
2-C Plate clamp s
1- Set stock and Dies for threading pipe up to and including 3/4"
1- Set stock and Dies for threading pipe 111 up to and including 2"
2-0 to 3/4 Positive plate clamps
2- 6 lb. sledge hammer.
I-8 lb. sledge hammer
1- 12 lb. sledge hammer
2-2 lb. hand hammers
2- Flat file s
1- Half round file
6- 12 11 Mill filea
3- Gouges
3- Cold chisels
6- Pinch bar s
2- 1/2 11 chain 10'_0" leng hook each end
2- 3/4" chain 15' -0" long hook each end
2- 1" cable sling. consisting of 1" x 38'-0" cables. 1 link, 2 hooks. 32 cable clamp and 10 cable thimbles each
1- Burning torch including gouges, 100 feet of hose. 3 tip. and 3 cutting tip s
2- Adaptors for acetylene gas tank
6- Hose connectors with clamps for acetylene gas hose
Z- 3/4 Rope double gate block (for snatch block)
Z- 3/4 Rope double blocks (for snatch block)
2- 3/4 x 150'-0" Rope
2- 3/4 x 75'-0" Rope for tag line
1- Portable pipe vice
1- 2' -0" Steel carpenter square
I- Cross cut .aw
6- 7/16" Barrel drift pins
6- 9/16 11 Barrel drift pins
6- 5/8" Barrel drift piu. 24 - 25/32 11 Barrel drift pins
24 - 3/4" Barrel drift pins 18 - 7/8" Barrel drift pina
6- 1" Barrel drift pins
6- 1-1/8" Barrel drift pins
1Z- 1-1/4" Barrel drift pins
6- 1-1/ Z" Barrel drift pins
Z4 - 13/16" Barrel drift pins
lZ - 15/16" Barrel drift pins
1- 3/4" U. S. Std. Taper Tap
1- 7/8" U. S. Std. Taper Tap
1- 1" U. S. Std. Taper Tap
1- 1-1/4" U. S. Std. Taper Tap
1- 1-1/Z" U. S. Std. Taper Tap
AIR TOOLS
1- Corner air machine with *4 Morse Chuck
1- No. 3 air machine with '3 Morse Chuck
1- No. 4 air machine with 13 Morse Chuck
1- Small one man air drill
1- Air surface grinder
Z- Stone. for above surface grinder
Z- 6" Air buckers
4- lZ" Air buckers
Z- '80 Air hammers
Z- Chipping hammers
Z- #90 Air hammers
1- '60 Air hammer
1- '46 Portable air grinding machine
6- Carborundum Wheela 8" Dia. (to fit above machine)
1- Oil burning rivE!: forge
Z-Z lb. hand hammers
1- Old man to back up 1-1/4 11 drill
6- Flat chisels for air gun
4- Gouge. for air gun
1- Chisel bar 3' _0" long
8- 5/8" backing out punches (without handles)
8- 3/4" backing out punches (without handles)
lZ - 7/8" backing out punches (without handles)
6- H&ndles for backing out punches
Z- Side cuts with handle.
Z- Cold cuts with handles
Z- Heating tongs Z'-6" long
Z- Pick up tongs I' _6" long
15 - Rivet set clips
1- Extension Z' -0" long with No. 3 Morse Chuck (for air machine)
5- 5/8 button head rivet sets
6- 3/4 button head rivet sets
6- 7/8 button head rivet sets
6-1 button head rivet seta
Z- 5/8" button head rivet seta (to fit abort bucker)
Z- 3/4" button head rivet set. (to fit short bucker)
Z- 7/8" button head rivet seta (to fit short bucker)
2- 1" button head rivet sets (to fit short bucker)
1- Taper rivet set
1-7 /8" rivet set to fit large air bucket (to be 10" under shoulder)
2- 3/4" flush rivet sets
1- Sleeve 6100 for taper shank drill 62 to 63
2- Taper shank sleeves 63 to 64
6-3 /4 jack sets
6-7 /8 jack sets
6- length 3/ 4" air hose 50 feet long
6- length 1/2 11 air hose 50 feet long
1- Lightening hose clamping tool
6- 3/4 never slip hose clamps
6-1 /2 never slip hose clamps
6-9/ 32 Drill straight shank
6- 13/32 Drill 63 Morse taper shank
6- 17/32 Drill 63 Morse taper shank
2- 21/32 Drill 63 Morse taper shank
2- 25/32 Drill 63 Morse taper shank
4- 29/32 Drill 63 Morse taper shank
2- 1-1/32 Drill 63 Morse taper shank
2- 1-9/32 Drill 63 Morse taper shank
1- 17/32 Bridge Reamer 63 Morse taper shank
2- 21/32 Bridge Reamer 63 Morse taper shank
4- 25/32 Bridge Reamer 63 Morse taper shank
4- 29/32 Bridge Reamer 63 Morse taper shank
3- 1-1/8 Bridge Reamer 63 Morse taper shank
3- 1-1/4 Bridge Reamer 63 Morse taper shank
2- 1-1/32 Bridge Reamer 63 Morse taper shank 2- 1-5/32 Bridge Reamer 63 Morse taper shank
1-1/4 1400 chucking reamer 2- 1-1/4 Rose reamer 63 Morse taper shank 1- 1-1/2 Dowel pin reamer
1- 3/4" Drill 63 Morse taper shank
1- 1" Rose Reamer 63 Morse taper shank
4- 15/16" Bridge- Reamer 113 Morse taper shank 8-
Bridge Reamer #3 Morse taper shank
1500 - 7/8" Cut washers
100 - I" Cut washers
50 - 1-1/4'· Cut washers
Z- 1-1/2" Globe valves
30 - 1/4 x 4 Nipples
30 - 3/8 x 4 Nipples
ZO - l/Z x 3 Nipples
40 -1 /Z x 4 Nipples
6- l/Z x 6 Nipples
lZ - 3/8" Close Nipples
Z- 1-1/Z" Close Nipples
ZO - 3/4 x4 Nipples
1- 1-1/2" Union Elbow
Z- 1-1 / Z" Union
6- 1/ 4" Elbows
Z- 1-I/Z" Elbows
6- l/Z" Elbows
Z- 1-1/2 x 6 Nipples
50 - I/Z to 3/8 Bushing
4-Z to l-l/Z Reducing Bush
4- 1-1/2 Coupling
40 - I/Z to 3/4 Reducing Coupling
40 - 1/ Z" Coupling
15 - 3/4" Coupling
1- 1-I/Z x 1-1/Z x l/Z" Tee
24 - I/Z to 3/8 Reducing Coupling
100 - Feet l-l/Z I1 Pipe
1- Manifold 4 11 pipe 4'_0" long
Z- 4" Pipe Cap
19 - l/Z" Globe Valve
1- 3/811 Pipe Plug
Z- 1/4" Globe Valve
24 - 3/8 to 1/4 Reducing Valve
lZ - 3/4 to lIZ Reducing Bushing.
lZ - Feet /#Z Annealed Wire
Z- 4'· Screw Drivers
Z- 8" Screw Drivers
Z- 8 11 Pliers (side cutting)
1- 6" Long Nosed Pliers
Z- 10" Gas Pliers
1-8 11 Mill File
1-1 ZIt Mill File
1- 1Z" Double Cut File
1-1Z Half Round File
1- 8" Round File
5- File Handle B
1- 6" Crescent Single End Wrench
1- 10" Crescent Single End Wrench
1-1 /4 to 3/4 Pipe Bender
1- 5/16 X 3/8" Open End Wrench
1-7 /16 x l/Z Open End Wrench
1- I/Z x 5/8 Open End Wrench
1- 3/4 x 7/8 Open End Wrench
1- 7/8 x 1 Open Ene. Wrench
1- 10" Stilson Wrench
1- 12" Monkey Wrench
2- 18" Pipe Wrench
2- Cold Chisel.
2- Gouges
1- Center Punch
I- I-lIZ lb. Hanci Hammer
1- 3/16 Straight Shank Drill
1- 1/4" Strai,ht Shank Drill
1- 1/2" Straigat Shank Drill
1- 3/ i" Square Shank Wood Bit
1- Standard Brace
1- 10" Hack Saw Frame
48 - Hack Saw BIactes
1- tlZ Soldering Iron
1-6 ff Melting Pot
1- "," Pouring Ladle
1- Set 3/16" Steel Letters
1- Set 3/16" Steel Figure 8
2- 2" Paint Bru.he.
1- Gasoline Furnace
1-1 Quart Blow Torch
1- 25000 OHM Mallleh
1- /12 Pipe Viae
1- 75 Foet Filh Tape
100 - Feet l/Z Rope
100 - Feet 5/16" Tiller Rope
Z- 1/2 Deuale Block
1- Steel Grip for 1/2 Wire
1- Set Pipe Die. l/Z to 2"
8- Copper Terminal. (508,000 CM)
8- Copper Terminal. (250,000 CM) 12 - Copper TerIninal. (3/0)
It fa reconunended that a small teo1 room be erected at the erection .ite for the protection of the teela. drawill". etc.
One electric weldin. machine is required to he u.ed throughout the erectien period.
Conault Marion Pewer Shoyel Cempaay re,ardin, derrick., tooll uul other equipment for u.e wilen erectiJa. tlae maclUne.
No. 1017/1 -9-
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.