FH110 Face Haulage SAFETY.CAT.COM BI001487 A6474X432 April 2015
Operation and Maintenance Manual
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This manual is intended to provide GENERAL product information. The illustrations, descriptions and procedures contained in this publication apply only to this model. Caterpillar reserves the right to revise models and designs without prior notice.
This machine was manufactured under the guidelines, procedures and requirements of appropriate government regulatory agencies.
At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contrary to Caterpillar’s instructions, may invalidate these approvals and render this unit unsafe to operate.
Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Service Representative immediately.
This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.
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Caterpillar 2015 ALL RIGHTS RESERVED
1. About this manual
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Table of contents
About this manual ................................................................... 1.3 Before starting to work..........................................................1.3 Who is this operating manual intended for? 1.3 What is the purpose of this operating manual? ....................1.4 Characters and symbols 1.5
Your safety ............................................................................... 2.3 Personnel .............................................................................2.4 Operation 2.4 Installation and repair ......................................................2.4 Operating conditions 2.5 Intended use ....................................................................2.5 Unauthorized use 2.5 Safety instructions 2.7 General rules: 2.7 Storage and transport 2.8 Pre-start inspection 2.8 Installation and start-up 2.9 Operation 2.9 Stopping 2.10 Maintenance and repair 2.10
Storage and transport 3.3 Storage 3.3 Storage of the machine and spare parts 3.3 Transport 3.4 Before transport 3.5 4. Installation Installation................................................................................ 4.3 Points to observe prior to installation 4.3 Who is allowed to carry out installation? 4.3 Which tools are required for installation? ........................4.3 Notes on installation 4.4 Pre-installation check list 4.5 Safety features 4.6
2. Your safety
3. Storage and transport
5. Operation
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Operation ................................................................................. 5.3 How to operate the machine 5.3 Who is allowed to operate the machine 5.3 When can operation be started? 5.3 Controls and indicators 5.4 Operator’s compartment.................................................. 5.4 Hazard zone 5.16 Starting procedure 5.17 Machine operation 5.18 Shutdown procedure .......................................................... 5.21 Battery change procedure 5.23 Instructions on the maintenance ........................................ 5.29 Important notes 5.29 Before maintenance ...................................................... 5.29 Critical torque values 5.31 Lubricants, fluids and capacities ................................... 5.31 Specific lubrication and maintenance instructions 5.35 Every shift...................................................................... 5.35 Every third shift 5.36 First week of service...................................................... 5.41 Weekly 5.45 Every two weeks ........................................................... 5.50 Monthly 5.51 Every six months ........................................................... 5.58 Optional wheel end motor maintenance ...5.60 Instructions on the adjustment procedures 5.65 Main hydraulic system pressure 5.65 Steering relief pressure 5.66 Gearbox oil filter system circuit relief pressure 5.67 False bottom/ejector blade sequence valve 5.68 Gear case and planetary wheel end shim procedure Number 1 5.69 Gear case and planetary wheel end shim procedure Number 2 5.70 Major maintenance............................................................. 5.73 Drive motor/gear case 5.73 Gear case & brake module ........................................... 5.76 Planetary wheel end 5.79 Gear case/planetary wheel end shimming - Proc 1 ...... 5.81 Gear case/planetary wheel end shimming - Proc 2 5.82 Gear case/planetary wheel end shimming - Proc 3 ...... 5.84 False bottom/ejector cylinder replacement 5.86 Accumulator operation and precharging ...................... 5.89 2-wheel assist pump 5.92 Rear wheel motor (hydraulic) ....................................... 5.93 Tire/wheel installation 5.95 Recommended wheel mounting ................................... 5.97 Hydraulic pump & motor 5.99 Battery lift assembly ..................................................... 5.101 Canopy 5.103 Tailgate assembly 5.105 Adjustable pedal assembly (if equipped) 5.106
6. Technical data
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Technical data ......................................................................... 6.3 Tightening torques 6.7 Permissible data ................................................................. 6.13 Lubrication fluids and greases 6.13
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BI001487
About this manual
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applicable operating manual
machine type
new operation manual
About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Before starting to work
Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.
This operating manual is intended for the model FH110 and is only permitted to be used for equipment of this type.
The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the machine.
Every person working on the face or in the intersection between face and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
supervisory personnel who:
■ initiate and/or
■ supervise the activities just indicated.
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safety
What is the purpose of this operating manual?
This operating manual is intended to help you work efficiently and safely with our product. It contains important information on all the activities related to the machine.
Read this operating manual completely and at ease. Pay special attention to the safety instructions. Try to memorize the appearance and the meaning of the safety and instruction symbols.
If any details are not clearly understood, please contact our service department. Our service address is given in the chapter titled “For your information”.
Read the chapter “For your safety” with special attention. The chapter contains important information indicating possible hazards. Observe the information given and follow the procedural instructions.
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Before starting to work
cost-effectiveness service
Characters and symbols used
The following characters and symbols are used for safety instructions and important information in the operating manual.
Try to memorize the symbols and their meanings.
DANGER!
Points in the text marked with this symbol draw your attention to immediately impending danger. Possible consequences are: very serious injury or even death.
WARNING!
These points contain information on dangerous situations. Possible consequences are: very serious injury or even death.
CAUTION!
This symbol draws attention to dangerous situations. Possible consequences are: light to moderately serious injuries and machine damage.
NOTICE!
Points in the text marked with this symbol draw attention to harmful situations. Possible consequences are: damage to the machine or damage in the immediate vicinity.
IMPORTANT!
Points in the text marked with this symbol contain useful tips and information intended to facilitate work for you. They do not warn about harmful or dangerous situations.
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