Cat Bucyrus Dresser 8200 Dragline Maintenance & Operation Manual EM029421-0 - PDF DOWNLOAD

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8200 .DRAGLINE MAINTENANCE AND OPERATION MANUAL 2101 MARION POWER SHOVEL DIVISION-DRESSER INDUSTRIES, INC. USA . Printed in USA EM029421-0 (en-us)
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8200 WALKING DRAGLINE

WARD LEONARD- STATIC CONTROL-INDEPENDENT PROPEL

SPECIFICATION 8200-52A

Boom length (Centerline) ............................................ 350'-0" A- Boom Angle (Approx.) 35-1/4° B - Dump Radius 312'-0" C - Dump Height .................................................. 155'-0" D - Depth 145'-0" E -Tub Nominal Outside Diameter ..................................... 68'-0" Rail Circle Mean Diameter 50'-0" Main Swing Gear Pitch Diameter 39'-9" F -Width of Shoe ................................................... 13'-0" G - length of Shoe 70'-0" H -Width over Both Shoes 96'-0" length of Step (Approx.) 7'-0" J - Rear End Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77'-0" K - length of Rotating Frame : 92'-6" L - Rear End Clearance Radius 71 '-0" M- Clearance Under Rotating Frame ..................................... 8'-0" N - Center Rotation to Boom Foot 21 '-6" P - Ground to Boom Foot 15'-1" Working Weight, Lbs. 8,754,800 Ballast, Lbs. . ................................................ 1,250,000 Maximum Allowable Load, Lbs 380,000 EM029421-0 (en-us)
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This manual is divided into sections covering various serviceable components and systems of the Model 8200 dragline. These sections are organized by thumb index tabs shown below and right-black ink tab marks.

SECTION 1 - INTRODUCTION

SECTION 2- OPERATION

SECTION 3 - LUBRICATION

SECTION 4- MECHANICAL ADJUSTMENTS

SECTION 5- ELECTRICAL MAINTENANCE

SECTION 6- COMPRESSED AIR SYSTEMS

SECTION 7- ENGINEERING DATA

SECTION 8- INSPECTION SCHEDULE

I I I I I E I EM029421-0 (en-us)
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INTRODUCTION INDEX Page General Information 1-1 Safety Precautions 1-2 Preventive Maintenance ..................................... 1-6 Warranty 1-8 Training 1-9 EM029421-0 (en-us)
SECTION 1
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SECTION 1

INTRODUCTION

GENERAL INFORMATION

This manual is designed to assist the owner in the operation and preventive maintenance of this machine. Following easy to understand step-by-step procedures, maintenance personnel can perform these tasks in a safe manner. When a systematic and thorough maintenance/ service procedure (a responsibility of the maintenance superintendent) is used for this machine, minimum unplanned downtime and reliable operation will result.

THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with item/part numbers for THIS SPECIFIC MACHINE. Order parts in exact quantity. Parts ordered by mistake and returned, are subject to a rehandling charge. RIGHTand LEFT HAND PARTS on the upper frame correspond to the operator's hands at the controls; as seated when operating the machine. Please state the correct machine SERIAL NUMBER (located on a plate in the operator's cab) when corresponding or contacting factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine's specific design and original equipment is accessed quickly by the Marion parts representative.

Periodic additions or revisions may be made to this manual. These will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or

Service Department

Marion Power Shovel Division

Dresser Industries, Inc.

617 West Center Street

P.O. Box 505

Marion, OH 43302

or:

Telephone 614/383-5211

Telex 24-5307

TWX 810/487-2772

Telecopier 614/383-5211

It is Marion Power Shovel Division policy to improve its products whenever possible and practical to do so. Marion reserves the right to make changes or add improvements at any time without incurring any obligation to install such changes on machines sold previously.

Due to this continuous program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve machines. 1-1

EM029421-0 (en-us)

SAFETY PRECAUTIONS

AThis safety alert symbol is used here and throughout this manual to call your attention to instructions concerning your personal safety. Carefully read and follow these instructions and observe all safety and danger, and caution graphics mounted on various areas of the machine.

Be certain anyone servicing this machine is aware of these SAFETY PRECAUTIONS. In the event you question your ability to safely perform any of the enclosed maintenance and operational procedures contact your regional Marion service representative or the factory.

The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.

ADANGER: Denotes extreme intrinsic hazard which exists and could result in high probability of death or irreparable injury if proper precautions are ignored.

ACAUTION: Denotes a reminder of safety practices or directs attention to unsafe practices which could result in personal injury if proper precautions are ignored.

An example of a safety alert symbol and special safety instructions is shown below.

ADANGER: Inherent danger exists in the operation of any high voltage electrical equipment. A safe grounding system includes ground conductors in the power cable, a neutral grounding resistor and related relays and switchgear. A ground continuity check system is required by law in many parts of the world.

Operating, maintaining or servicing this machine can be dangerous unless performed properly. Each person must satisfy himself and his employer that he is alert and has the necessary skill and information, proper tools and equipment, and all methods are safe and correct. Factory service representatives and specialists are available to provide additional information or technical assistance.

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SAFETY PRECAUTIONS- continued

The operator must be alert, physically fit, and free from the influence of alcohol, drugs, or medications that might effect his eyesight, hearing or reactions.

Safety must always be the operator's most important concern. He must refuse to operate when he knows it is unsafe, and consu It his supervisor when safety is in doubt.

The owner and/or operator must replace any and all safety and warning product graphics if they are defaced or removed from the machine.

Before doing any work on the machine, lock out or remove electric power supply from the machine and tag it so personnel are aware that someone is working on the machine.

Keep hands, feet, clothing away from rotating parts.

Before walking machine, place trail cable in a safe position.

Think before you act. Carelessness is one luxury the serviceman cannot afford.

Do not wear rings, wrist watches or loose fitting clothing. They could catch on moving parts causing serious injury. Never adjust and/or service a machine in bare feet, sandals or sneakers. Never work on rotating or moving machinery.

Always wear safety glasses when using a hammer, chisel or other tools that may cause chips to fly.

Excessive or repeated skin contact with sealants or solvents may cause skin irritation. In case of skin contact, remove sealant or solvent promptly by washing with soap and water.

Always use a safety bar to block air or hydraulic operated cylinders. Never rely on the machine air or hydraulic systems to hold when working on machines. An air or hydraulic line or cylinder could fail or someone could accidently strike the control levers causing the equipment to fall.

Equipment must be level on ground at all times during machine servicing and periods of idleness.

Cranes and hoists must be of sufficient capacity to lift the heavier components (gear cases, dipper/bucket, boom, etc.) and have an ample safety margin.

Be sure heavy items are properly supported from cranes or hoists before removing supporting members from machine. 1-3

EM029421-0 (en-us)

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

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