Technical Manual
© Bucyrus All Rights Reserved
R
BI618993
BUCYRUS
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DBT Australia_______________________________________________ 20 Kullara Ave Beresfield NSW 2322 Internet: www.dbt.de Operation Manual DBT- BELT TAILPIECE Model - BROADMEADOW Doc. No.: M00747 (02-01-07) BI618993
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________________________________________________Table of contents ________________________________________________________________ DBT AUSTRALIA – BELT TAILPIECE © VUVA / 05 About this manual 1.1 preface 1.3 about this manual 1.4 before starting work 1.4 right operating manual 1.4 type 1.4 new operating manual 1.4 purpose of manual 1.5 efficiency 1.5 service 1.5 safety 1.5 Your safety 2.1 operating conditions intended use 2.3 safety instructions 2.4 general rules 2.4 protective equipment 2.4 condition 2.4 safety equipment 2.4 emergency equipment 2.4 secure BTP 2.4 block working area 2.4 moving parts 2.4 Storage and transport 3.1 transport safety device 3.3 lifting device 3.3 floor covering device 3.3 TABLE
CONTENTS BI618993
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Table of contents_________________________________________________ ________________________________________________________________ DBT AUSTRALIA – BELT TAILPIECE © © DBT AUSTRALIA 2007 Inclined storage 3.3 Environmental acceptability 3.3 Installation 4.1 general operation 4.3 operational problems BTP creep 4.3 maintenance and repair 4.4 protect working area 4.4 working in mine area 4.4 replacing parts 4.4 original parts 4.4 lifting points 4.4 safety equipment 4.4 hydraulics 4.5 handling hydraulic fluids 4.5 maintenance and repair 4.5 permissible hoses 4.5 laying hydraulic hoses 4.6 delivery 4.8 assembly and start-up 4.8 before starting-up 4.8 start-up procedure 4.8 shutdown procedure 4.9 dismantling and removing equipment 4.9 Operation 5.1 moving the BTP 5.5 side slewing the BTP 5.6 crawler mounted belt tailpiece general operation 5.3 start-up procedure 5.3 shutdown procedure 5.4 BI618993
________________________________________________Table of contents ________________________________________________________________ DBT AUSTRALIA – BELT TAILPIECE © VUVA / 05 releasing the restraining device 5.6 frame 5.7 angled type belt wiper (self-adjusting) 5.7 snub pulley (customer supplied) 5.8 tail pulley (customer supplied) 5.9 pinned on hinged skirts (solid steel type) 5.10 underside sliding dolly with trapping shoe 5.11 lubrication system (customer supplied) 5.12 lubrication schedule (crawler mounted belt tailpiece) 5.13 control station 5.14 standard multi-section cylinder control valve bank 5.16 2 function tram valve 5.18 fixed pressure reducer 5.20 fixed over pressure relief 5.21 pilot operated emergency shut-off valve 5.22 fixed flow control valve 5.23 pressure and return connection station 5.24 other hydraulic components 5.25 crawler lift jacks 5.26 side slew (lift and slew) 5.27 idler rollers (customer supplied) 5.29 tramming the crawler—single torque hub (2-wd) type with brake 5.30 towing and free wheeling—single torque hub (2-wd) type 5.31 tensioning of the crawler pad chains—torque hub type 5.33 crawlers—single torque hub (2-WD) type 5.40 adding, removing or replacing cat pads—torque hub type 5.35 tram motor—2000 series; 11.9 cubic inch 5.37 torque hub—CT45 series; 1:110.07 5.38 BI618993
Table of contents_________________________________________________ ________________________________________________________________ DBT AUSTRALIA – BELT TAILPIECE © © DBT AUSTRALIA 2007 Technical data 6.1 Belt tailpiece statistics for kayuga mine 6.3 Addition information and parts 6.5 For your information 7.1 For your information 7.3 Our service 7.3 BI618993
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About this manual
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starting to work
preface This manual is intended to provide basic operating information on DBT Belt Tailpiece (BTP) systems. Additional information can be obtained by referring to the Parts Book supplied with your equipment, or by contacting your local DBT representative. The illustrations, descriptions and procedures contained in this manual pertain to the equipment as it was originally manufactured and delivered to your mine, and when the manual was approved for printing. DBT reserves the right to discontinue or revise machine models at any time, or change specifications, designs or procedures, without notice and without incurring obligations.
The equipment was manufactured under the guidelines, procedures and requirements of the appropriate government regulatory agencies. At the completion of manufacturing, this equipment was issued the appropriate approval numbers and nameplates indicating that it met the technical requirements of the appropriate agencies. Any change to the design or structure of this equipment, without the consent of DBT and these agencies, may void these approvals and render the equipment illegal or dangerous for use.
Strict compliance with all local and national laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment is necessary to ensure the personal safety of those working on, or around, this machine.
While this manual attempts to anticipate the most important operations and maintenance needs for this equipment, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your DBT America Service Representative immediately
This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.
© DBT AUSTRALIA 2007
______________________________________________________________ DBT AUSTRALIA – BELT TAILPIECE © VUVA / 05 1.3
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BI618993
This chapter contains important information, which will simplify work with this manual for you. In addition, it contains information about the structure of the manual and on the characters and symbols used.
If you use an operating manual which has not been written for your conveyor type, you will endanger yourself and others. Ensure that the data on the Gearbox correspond to those in the operating manual.
This operating manual belongs to:
DBT-CRAWLER MOUNTED BELT TAILPIECE
Serial No.: 04-05-04
The operating manual is to be used only for this BELT TAILPIECE.
An operating manual for the conveyor must always be available at the place of operation. Send for a new manual immediately if the present manual is no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for all persons working with or on the BELT TAILPIECE
All persons working at the face, at the edge of the face or in the entry must have read this operating manual.
This includes persons: responsible for transport, developing the raise, carrying out erection / disassembly, operating the conveyor, eliminating faults, carrying out daily routine work at the face or in the entry, carrying out maintenance operations, carrying out repairs.
supervisory persons: instructing and/or supervising the above activities.
_________________________________________________________________ 1.4 VUVA / 05_________________DBT AUSTRALIA – BELT TAILPIECE © © DBT AUSTRALIA 2007
Before starting to work________________________________________
type new
BI618993
about this manual right operating manual
operating manual before starting work
starting to work
This operating manual is intended to help you work efficiently and safely with our product. It contains important information on all the activities related to the BELT TAILPIECE.
Read this operating manual completely and carefully. In particular, pay attention to the safety instructions. Note the appearance and meaning of the safety and warning symbols.
If any points are not clear, please contact our Service Department. You will find our Service address in chapter 7 ”For your information”.
Pay particular attention to the chapter ”Your Safety”. It contains important information drawing your attention to possible sources of danger.
Observe the information and follow the instructions contained in this operating manual.
Characters and symbols used
The following characters and symbols are used for safety instructions and important information in the operating manual. Pay particular attention to these points.
Points in the text marked with this symbol draw your attention to immediately impending danger. Possible consequences are: very serious injury or even death.
These points contain information on dangerous situations. Possible consequences are: Very serious injury or even death.
This symbol draws attention to dangerous situations. Possible consequences are: Light to moderately serious injuries and machine damage.
Points in the text marked with this symbol draw attention to harmful situations. Possible consequences are: Damage to the conveyor or damage in the immediate vicinity.
Points in the text marked with this symbol contain useful tips and information intended to facilitate work for you. They do not warn about harmful or dangerous situations.
Items in lists are marked with bullets.
Points in sub-lists are marked with a hand at the start of the line. Points in the text marked in this way describe individual work steps.
Follow these instructions step-by-step.
They will help you carry out your work faster and, more importantly, safer
© DBT AUSTRALIA 2007
______________________________________________________________ DBT AUSTRALIA – BELT TAILPIECE © VUVA / 05 1.5
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purpose of manual efficiency service safety DANGER WARNING C CAUTION NOTICE IMPORTANT BI618993
Before starting to work________________________________________ _________________________________________________________________ 1.6 VUVA / 05_________________DBT AUSTRALIA – BELT TAILPIECE © © DBT AUSTRALIA 2007 BI618993
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
