Reliability at work Service & Operator’s Manual
Shield Trailer
No: 5001750 BI643727
CHT-50
Serial
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BI643727
Service Manual Rev. 2 SH150 Shield Trailer Serial No. 5001750 i TABLE
CONTENTS Section 1 Introduction .............................................................................. 1 Section 2 Specifications........................................................................... 3 General Specifications ............................................................... 3 General Arrangement ............................................................. 4-6 CL210 and SH150 General Arrangement ............................... 7-9 CL215 and SH150 General Arrangement ........................... 10-12 SH660 D & HD and SH150 General Arrangement ............. 13-15 Recommended Bolt Torque ..................................................... 16 Section 3 Safety Precautions................................................................. 17 Symbols and Safety Instructions.............................................. 18 Trailer Blocking Diagram.......................................................... 19 Trailer Lifting Diagram.............................................................. 20 Section 4 Mechanical Components....................................................... 21 Wheel Assemblies ................................................................... 21 Braked Hub Assemblies........................................................... 22 Assembly of the Wet Disc Brake Spring Load Design ............. 23 Brake Unit Disassembly/Assembly .......................................... 24 Assembly of the Face Seal ................................................. 25-27 Winch 28 Winch Rope 29-30 Section 5 Hydraulics............................................................................... 31 Lift Circuit ............................................................................ 31-32 Lift Cylinders 33 Winch and Eject Cylinder Circuit......................................... 34-38 Brake Circuit 39 Hydraulic Schematic 40 Section 6 Maintenance Schedule .......................................................... 41 10 Hours—Daily Off Line Mechanical Inspection ................ 43-45 50 Hours—Weekly Off Line Mechanical Inspection ............ 47-51 250 Hours—3 Months Off Line Mechanical Inspection ....... 53-57 1000 Hours—12 Months Off Line Mechanical Inspection ... 59-63 In Service Brake Testing - Power Assist Trailer .................. 65-70 Section 7 Lubrication Specification ...................................................... 71 Grease and Oil Locations ................................................... 71-72 Revision Detail Rev. 1 Updated formatting to Caterpillar Amendments to Section 6 Maintenance Schedule - In Service Brake Testing - Power Assist Trailer. Date 4 May 2012 Rev. 0 2 February 2012 Original Issue Rev. 2 7 June 2012 Correction to Lubrication Specifications in: Section 6 Maintenance Schedule pages 46, 51, 57, 63 Section 7 Lubrication Specifications page 72 BI643727
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CATERPILLAR Australia
Room & Pillar Division
20 Kullara Close, PO Box 373
Beresfield NSW 2322 Australia
Phone: +61 2 49147000
Fax: +61 2 49147059
Service Manual ii SH150 Shield Trailer Serial No. 5001750 Rev. 1
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The CAT SH150 Shield Trailer is used for transporting longwall roof supports and can be fitted with optional attachments.
Before operating the trailer for the first time, all personnel who are to be involved in the operation and maintenance of the equipment must be fully trained in the operation, and the incorporated safety requirements of the machine, and must have read and fully understood the operating instructions.
You must not use this equipment for any purpose that may put yourself or others at risk or in danger.
The equipment must not be used for any purpose other than that for which it is intended, i.e. transporting longwall roof supports.
You must not operate this equipment unless you have been fully trained and have been authorised to do so.
All personnel should be competent and authorised to perform maintenance tasks required for the plant’s operation.
The equipment must be maintained in a safe and functional condition.
The plant equipment should not be returned to service until all faults are rectified.
Overloading or misuse of equipment can cause personal injury, death or equipment damage. Due to the machine’s configuration or options the stated load capacities can vary up to 20%. Caterpillar recommends that relevant community safety standards, practices and government regulations are observed when operating this equipment. Only trained, authorised and competent personnel should operate and/or service this equipment.
Service Manual Introduction Rev. 1 SH150 Shield Trailer Serial No. 5001750 1
Section 1 Introduction
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Service Manual Introduction 2 SH150 Shield Trailer Serial No. 5001750 Rev. 1
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Section 2 Specifications
GENERAL SPECIFICATIONS
The CAT SH150 Shield Trailer is a 50 ton capacity trailer fitted with a swiveling 5th wheel adaptor or a knuckle type swivel adaptor for towing, spring applied hydraulic release braked wheel hubs, four lift cylinders, a hydraulically driven winch , power assist hydraulic motors and two eject cylinders.
The SH150 has three shield width options, the standard (1750mm shield), 2000mm shield and the wide (2200mm shield).
Overall length 6100 mm (including 5th wheel adaptor)
Height (Raised) 1770 mm
Support Mass 50000 kg
Trailer Mass 14300 kg (including 5th wheel adaptor)
Winch Capacity
1750mm Shield (Standard) 20000 kg or 30000 kg
2000mm Shield 20000 kg or 30000 kg
2200mm Shield 20000 kg or 30000 kg
Operating Grades
Maximum in line 1 in 5 (refer to TBS for braking data)
Maximum cross grade 1 in 8
Service Manual Specifications Rev. 1 SH150 Shield Trailer Serial No. 5001750 3
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Service Manual Specifications 4 SH150 Shield Trailer Serial No. 5001750 Rev. 1
GENERAL ARRANGEMENT
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SH150 GENERAL ARRANGEMENT (1750 MM WIDE SHIELD)
Service Manual Specifications Rev. 1 SH150 Shield Trailer Serial No. 5001750 5
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SH150 GENERAL ARRANGEMENT (2000 MM WIDE SHIELD)
Service Manual Specifications 6 SH150 Shield Trailer Serial No. 5001750 Rev. 1
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SH150 GENERAL ARRANGEMENT (2200 MM WIDE SHIELD)
Service Manual Specifications Rev. 1 SH150 Shield Trailer Serial No. 5001750 7 CL210 AND SH150 GENERAL ARRANGEMENT
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CL210 AND SH150 TURNING CIRCLE (1750 MM WIDE SHIELD)
Service Manual Specifications 8 SH150 Shield Trailer Serial No. 5001750 Rev. 1
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CL210 AND SH150 TURNING CIRCLE (2000 MM WIDE SHIELD)
Service Manual Specifications Rev. 1 SH150 Shield Trailer Serial No. 5001750 9
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CL210 AND SH150 TURNING CIRCLE (2200 MM WIDE SHIELD)
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
