BucyrusAmerica,Inc. 4041WurnoRoad Telephone:540-980-4530 Pulaski,VA Fax:540-994-3763 Internet:www.bucyrus.com OperationandMaintenance Manual Bucyrus - UN-A-HAULER® Model - CH816EAC BI000949
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ThismanualisintendedtoprovideGENERALproductinformationfor theModelCH816EACUN-A-HAULER® Theillustrations,descriptions andprocedurescontainedinthispublicationapplyonlytothesemachines.BucyrusAmerica,Inc.reservestherighttorevisemodelsand designswithoutpriornotice.
ThisUN-A-HAULER ® wasmanufacturedundertheguidelines,proceduresandrequirementsoftheU.S.FederalCoalMineHealthand SafetyAct,CodeofFederalRegulations,Title30,Chapter1,Subpart0, Part75forundergroundcoalmines,andotherapplicablenon-U.S. regulatoryagencystandards.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofBucyrusAmerica, Inc.,andtheseregulatoryagencies,oranyrepairorreplacementof partscontrarytoBucyrusAmerica,Inc.’sinstructions,mayinvalidate theseapprovalsandrenderthisunitunsafetooperate.
StrictcompliancewithallFederalandStateMininglaws,regulations andpracticesregardingthesafeoperationandmaintenanceofundergroundminingequipmentandstrictadherencetotheinstructionsinthis manualisnecessaryforthepersonalsafetyofthoseworkingonor aroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourBucyrusAmerica,Inc.Service Representative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
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© BUCYRUSAMERICA,INC. ALLRIGHTSRESERVED
________________________________________________ Tableofcontents A6474X322 REV01 ©BUCYRUSAMERICA,INC.
Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual? 1.4 Charactersandsymbols 1.5
1.
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair 2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.8 Pre-startinspection 2.8 Installationandstart-up 2.9 Operation 2.9 Stopping 2.10 Maintenanceandrepair.................................................2.10 Overviewofthesafetyinstructions 2.15 Chapter3:Storageandtransport ..................................2.15 Chapter4:Installation 2.15 Chapter5:Operation .....................................................2.16 Chapter6:Technicaldata 2.23
2.
Storageandtransport Storageandtransport............................................................ 3.3 Storage ................................................................................ 3.3 Storageofthemachineandspareparts 3.3 Transport.............................................................................. 3.4 Beforetransport 3.5
Installation Installation............................................................................... 4.3 Pointstoobservepriortoinstallation................................... 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation?........................ 4.3 Notesoninstallation 4.4 Pre-installationchecklist ................................................ 4.5 Safetyfeatures 4.6 BI000949
3.
4.
5. Operation
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Operation................................................................................. 5.3 HowtooperatetheUN-A-HAULER ® 5.3 WhoisallowedtooperatetheUN-A-HAULER ® 5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 Hazardzone 5.21 Startingprocedure 5.23 Machineoperation 5.23 Shutdownprocedure 5.26 Batterychangeprocedure 5.28 Hydraulicsystemoverview 5.35 Instructionsonthemaintenance 5.51 Importantnotes 5.51 Beforemaintenance 5.51 Criticaltorquevalues 5.53 Lubricants,fluidsandcapacities....................................5.53 Specificlubricationandmaintenanceinstructions 5.57 Everyshift ......................................................................5.57 Everythirdshift 5.57 Firstweekofservice ......................................................5.62 Weekly 5.65 Everytwoweeks............................................................5.69 Monthly 5.70 Everysixmonths............................................................5.75 Hydraulicadjustmentprocedures 5.77 Mainpumpsettings........................................................5.77 Controlvalve 5.80 Cylinders........................................................................5.81 Motorcutbackpressureswitch 5.82 Sequencevalveadjustment...........................................5.83 Autoretractpressurereducingvalve 5.87 Autoretractpressureswitch 5.89 Batteryliftsuspension 5.90 Brakesystem 5.91 Manualbrakereleasehandpumpreliefvalve 5.93 Twowheelassist 5.94 Powerfillflowcontrolvalve 5.98 Majormaintenance 5.99 Drivemotor/gearcaseremovalandinstallation 5.99 Gearcase&brakemoduledisassembly/assembly 5.100 Planetarywheelendremovalandinstallation ...............5.103 Falsebottom/ejectorcylinderreplacement 5.104 Twowheelassistpumpremovalprocedure ..................5.106 Rearwheelmotorremoval/replacement 5.108 BBC06serieswithbrakesmechanicaldisconnect procedure 5.109 Tire/wheelinstallationprocedure...................................5.110 Hydraulicpump&motorremoval/replacement 5.114 Tailgateassemblyremovalprocedure...........................5.117 Batteryliftassemblyremovalprocedure 5.118 Pedalassemblyremovalprocedure ..............................5.119 Canopyremovalprocedure 5.120 BI000949
________________________________________________ Tableofcontents A6474X322 REV01 ©BUCYRUSAMERICA,INC. 6. Technicaldata Technicaldata......................................................................... 6.3 Components 6.3 Tighteningtorques 6.5 Permissibledata 6.11 7. Foryourinformation Foryourinformation .............................................................. 7.3 Ourservice........................................................................... 7.3 Serviceaddress 7.3 Rebuildfacilityaddress................................................... 7.4 BI000949
Tableofcontents _________________________________________________
©BUCYRUSAMERICA,INC. BI000949
BUCYRUS– ModelCH816EACUN-A-HAULER®
_______________________________________________________________ Aboutthismanual BI000949
________________________________________________________________ BI000949
applicableoperatingmanual
machinetype
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
BUCYRUS – ModelCH816EAC SerialNo.:N/A
andisonlypermittedtobeusedforequipmentofthistype.
newoperationmanual
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine. Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.
Everypersonworkingonthefaceorintheintersectionbetweenface andentryorintheentrymustreadthisoperatingmanual.
Thisincludespersonswho:
■ areinchargeoftransport
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
________________________________________Beforestartingtowork A6474X322 REV01 1.3 ©BUCYRUSAMERICA,INC.
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cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork ________________________________________ 1.4 BUCYRUS – ModelCH816EACUN-A-HAULER® ©BUCYRUSAMERICA,INC.
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Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
■ Itemsinlistsaremarkedwithbullets.
– Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterandmoreimportantly,safer.
________________________________________Beforestartingtowork A6474X322 REV01 1.5 ©BUCYRUSAMERICA,INC.
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Beforestartingtowork ________________________________________ 1.6 BUCYRUS – ModelCH816EACUN-A-HAULER® ©BUCYRUSAMERICA,INC. BI000949
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Yoursafety
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
