Cat Bucyrus Austar PMC-R Software Version 2_03 Parameter Manual BI620103 – PDF DOWNLOAD

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Technical Manual

© Bucyrus All Rights Reserved
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BI620103
BUCYRUS

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Austar PMC-R Software Version 2_03 Parameter Manual M01345

BUCYRUS recommends that all Safe Working procedures should be approved and checked by Mine Officials. BUCYRUS Australia declines all liability for direct or indirect consequences of printing errors.

This document is copyright. All intellectual property rights and copyright in the document (or any part of this document remains the property of BUCYRUS Australia PTY LTD. Except as provided for in the Copyright Act 1968 (Ctn) no part of this document may in any form or by any means (including without limitation electronic, mechanical, micro copying, photocopying, recording or otherwise) be reproduced, stored in a retrieval system or transmitted without the prior written permission of BUCYRUS Australia Pty. Ltd.

BI620103
Austar PMC-R Parameters V2_01 AustarPMC-R V2_03 Parameters Manual 1.0.doc Page 2 Contents PMC-R MENU NAVIGATION............................................................................................................................3 MENU PLAN ..........................................................................................................................................................3 PMC-R MENU HEADLINES ...................................................................................................................................4 SHORT-CUT KEYS .................................................................................................................................................5 CHANGING PARAMETERS...............................................................................................................................7 NUMERIC PARAMETERS ........................................................................................................................................7 TEXT PARAMETERS...............................................................................................................................................7 PARAMETER DESCRIPTIONS.........................................................................................................................8 AUXILIARY FUNCTIONS .........................................................................................................................................8 Operation.........................................................................................................................................................8 Remote Operation............................................................................................................................................8 Example of an Auxiliary Function.................................................................................................................10 Special Auxiliary Functions...........................................................................................................................11 MEASURED VALUES............................................................................................................................................12 SYSTEM PARAMETERS ........................................................................................................................................15 ERROR MESSAGES ..............................................................................................................................................16 GLOBAL PARAMETERS ........................................................................................................................................20 LOCAL VALUES ...................................................................................................................................................23 SERVICE PARAMETERS........................................................................................................................................27 SRB PARAMETERS (SHEARER RUNNING BATCH)................................................................................................30 AUTOSEQUENCE PARAMETERS ...........................................................................................................................39 BATCH PARAMETERS ..........................................................................................................................................50 TOP COAL CAVING PARAMETERS........................................................................................................................53 REAR CONVEYOR PULL PARAMETERS ................................................................................................................57 BANKPUSH PARAMETERS....................................................................................................................................61 CONVEYOR PULLBACK PARAMETERS .................................................................................................................65 PSA PARAMETERS ..............................................................................................................................................66 FLIPPER PARAMETERS.........................................................................................................................................68 POSSITION SPRAY PARAMETERS .........................................................................................................................69 CANOPY SPRAY PARAMETERS ............................................................................................................................70 CAVING SPRAY PARAMETERS .............................................................................................................................71 TRAVEL ZONE PARAMETERS...............................................................................................................................72 ANTICOLLISION PARAMETERS .............................................................................................................................73 LINE PARAMETERS..............................................................................................................................................77 ROADWAY SHIELDS PARAMETERS ......................................................................................................................79 BUTTRESS SHIELDS PARAMETERS .......................................................................................................................84 EMERGENCY STOP ..............................................................................................................................................89 DIAGNOSTICS ......................................................................................................................................................90 APPENDIX:........................................................................................................................................................101 ADDITIONAL INFORMATION...............................................................................................................................101 SOFTWARE CHANGES SINCE LAST RELEASE.......................................................................................................102 BI620103

PMC-R Menu Navigation

By pushing the key ‘R’ or ‘K’ keys it is possible to select different menus. The selected menu is shown in the LCD information display.

By pushing the key ‘L’ or ‘M’ it is possible to scroll up and down the menu to select various menu displays. These displays provide information on the functioning of the PMC-R system or allow the user to alter parameters affecting the operation of the PMC-R system.

Menu Plan

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PMC-R Menu Headlines

• AUXILIARY FUNCTIONS

• Idle display (not at the Server)

• MEASURED VALUES (not in Server)

• NEW SYS PARA

• ERROR MESSAGES

• GLOBAL PARAMETERS

• LOCAL VALUES

• SERVICE

• SRB PARAMETERS

• ASQ PARAMETERS

• BATCH PARAMETERS

• TCC PARAMETERS

• REAR CONVEYOR PULL

• BANKPUSH PARAM.

• CONV PULLBACK

• PSA PARAMETERS

• FLIPPER PARAMETERS

• POSSITION SPRAY PARAMETER

• CAVING SPRAY PARAMETER

• TRAVEL ZONE PARAMETER

• ANTICOLLISION

• LINE PARAMETER

• ROADWAY SHIELDS PARA.

• BUTTRESS SHIELDS PARA.

• EMERGENCY STOP

• DIAGNOSTIC

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Short-cut Keys

Short-cut keys can be used to access menu displays directly from the idle display, these are:

Key Short-cut Description

AUXILIARY FCTS.

Selects the left hand adjacent shield and accesses the Auxiliary Functions menu.

AUXILIARY FCTS.

Selects the right hand adjacent shield and accesses the Auxiliary Functions menu.

PSA PARAMETER

Accesses the Positive Set Automatic Parameters menu.

SRB PARAMETERS

Accesses the SRB Parameters menu.

BANKPUSH PARAM.

Accesses the Bankpush Parameters menu.

CONV PULLBACK

Accesses the Conveyor Pullback Parameters menu.

BATCH PARAMETER

Accesses the Batch Parameters menu.

REAR CONVEYOR PULL

Accesses the Rear Conveyor Pull Parameters menu.

TCC PARAMETER

Accesses the Top Coal Caving Parameters menu.

Date: Time:

Accesses the Calendar and Time Clock

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Accesses the Diagnostics menu.

Accesses the Error Messages column.

Accesses the Water Spray Parameters menu.

Accesses the Flipper Parameters menu.

Allows saving of a menu item position and then recall of the menu item position in 10 shields to the left & right of where the B key was last pressed.

Recalls the last shown menu item

Displays the Activated Shield type as set by the code plug after a PMCR reset

Used to set, move and cancel the travel zone

Austar PMC-R Parameters V2_01 AustarPMC-R V2_03 Parameters Manual 1.0.doc Page 6
Shield type
REAR CAVING SPRAY PARAMETER Travel Zone Menu Item Menu item FLIPPER PARAMETERS ERROR MESSAGES
BI620103
active
DIAGNOSTIC

Changing Parameters

Many of the menu displays in the PMC-R menu are adjustable parameters that affect the way the supports operate. There are two types of parameters in the PMC-R program.

Numeric parameters (those preceded by a * symbol)

Text parameters

Parameters can be changed following the procedures below.

Numeric Parameters

Numeric parameters can be changed by

Navigate to the menu item you wish to change

Press the ‘Enter’ key

If the parameter is password protected the screen will show PASSWORD ?

Enter the password with the Numeric keys and press the ‘Enter’ key again Press the Numeric keys to enter the new value for the parameter

Press the ‘Enter’ key again to save the new parameter.

Text Parameters

Text parameters can be changed by

Navigate to the menu item you wish to change

Press the ‘P’ key (or for some parameters the ‘N’ key)

If the parameter is password protected the screen will show PASSWORD ?

Enter the password with the Numeric keys and press the Enter key

Press the ‘P’ key to scroll through the parameter options to the desired setting

Many of the parameters are password protected to prevent inadvertent altering of parameters as changes to many of the parameters could result in damage to equipment or danger to operators

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Parameter Descriptions

Auxiliary Functions

Auxiliary functions allow operators to operate adjacent shield functions that do not have a dedicated key on the PMC-R keyboard. Accessing the Auxiliary Functions menu with the menu navigation keys will display the available Auxiliary Functions but not allow operation.

Operation

To operate an auxiliary function an adjacent support must be selected using the ‘H’ or ’I’ keys.

Selecting an adjacent support also automatically brings up the Auxiliary Functions menu.

The ‘L’ and ‘M’ keys are used to scroll up and down the menu of auxiliary functions once the menu is accessed.

• Operation of the function(s) is made using the ‘P’ key.

• When the ‘P’ key is used to activate a function it is a ‘DEADMAN’ key. The function will be carried out only as long as the key is pressed.

Remote Operation

If remote operation is enabled (see ‘Remote’ Parameter in Global Parameters) then the desired remote shield may be selected by first pressing the ‘H’ or ‘I’ key, followed by the ‘ENTER’ key and using the ‘N’ and ‘P’ keys.

Press the ‘N’ key to decrease and the ‘P’ key key to increase the distance to the shield you want to operate (adjacent shield, up to 5=5th adjacent shield). Press the ‘ENTER’ key to accept the selection. The selected shield can then be operated.

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Pressing the key retracts the baselift cylinder. (For 6 Leg shields only)

Pressing the key extends the baselift cylinder.

Pressing the key operates the front AFC ram cylinder, which pushes the front AFC across.

Pressing the key operates the rear AFC ram cylinder, which pulls the rear AFC across.

Buttress and 6 Leg shields only

Pressing the key raises the roof canopy front legs

Pressing the key lowers the roof canopy front legs

Buttress and 6 Leg shields only

Pressing the key raises the roof canopy rear legs

Pressing the key lowers the roof canopy rear legs

6 Leg shields only

Pressing the key raises the goaf canopy legs

Pressing the key lowers the goaf canopy legs

Pressing the key energises the high pressure set solenoid.

Pressing the key retracts the side seal cylinder.

Pressing the key extends the side seal cylinder.

Face shields only

Pressing the key energises the shearer water curtain spray mounted under the canopy tip.

Face shields only

Pressing the key operates the goaf shield water spray

Pressing the key operates the canopy mounted water spray

Buttress shields only

Pressing the key operates the goaf shield water spray

Pressing the key operates the canopy mounted water spray

Austar PMC-R Parameters V2_01 AustarPMC-R V2_03 Parameters Manual 1.0.doc Page 9
Baselift IN OUT ram out ON Sprays GOAF CNPY rear conveyor in ON High press. SET Seal IN OUT PS Spray ON PropFront SET LOW PropRear SET LOW Ext.GoafLegs SET LOW Canopy Sprays ON BI620103

MG 6 Leg shields only

Pressing the key retracts the sliding forepole

Pressing the key extends the sliding forepole

Roadway and Buttress shields only

Pressing the key retracts the Antitopple Cylinder

Pressing the key extends the Antitopple Cylinder

MG 6 Leg shields only

Pressing the key extends the Underframe Cylinder On the MG Driveframe

Roadway and Buttress shields only

Pressing the key activates the red warning lamp

Pressing the key activates the green warning lamp

Example of an Auxiliary Function

Austar PMC-R Parameters V2_01 AustarPMC-R V2_03 Parameters Manual 1.0.doc Page 10
use N button to retract the side seal use P button to extend the side seal Seal IN OUT
IN OUT
RED GREEN
IN OUT Underframe OUT BI620103
Forepole
Ext.Prewarn
Antitopple

Special Auxiliary Functions

Special auxiliary functions are additional items in the auxiliary functions menu only available on the MG or TG solid group of SCUs (usually there are several shields at the M/G and at the T/G pushing together as a group) and on the Roadway shields.

BP MAIN and BP TAIL

These are not Deadman functions. They act as if you operate the 3 key (lock on push) on all the supports within the solid group simultaneously.

MG Group Only

BP MAIN ON OFF

Pressing the key turns the Bankpush solid ‘ON’ at MG

Pressing the key turns the Bankpush solid ‘OFF’ at MG

TG Buttress Only

Pressing the key turns the Bankpush solid ‘ON’ at TG

BP TAIL ON OFF

RCP MAIN and RCP TAIL

Pressing the key turns the Bankpush solid ‘OFF’ at TG

These are not Deadman functions. They act as if you operate the 6 key (lock on push) on all the supports within the solid group simultaneously. They also initiate a RCP Pull into the Face for the Snake length.

MG Group and MG Buttress only

RCP MAIN ON OFF

Pressing the key turns the Bankpush solid ‘ON’ at MG

Pressing the key turns the Bankpush solid ‘OFF’ at MG

TG 6 Leg shields only

Pressing the key turns the Bankpush solid ‘ON’ at TG

RCP TAIL ON OFF

Pressing the key turns the Bankpush solid ‘OFF’ at TG

The 3 Key now has 3 functions and are toggled when the button in pressed. These are:

Bankpush

Lock On Push

BP BSL MG

BP BSL MG was previously in Auxiliary Functions

Roadway BRDG and MG Buttress shields only

Pressing the key turns the BSL push solid ‘ON’

BP BSL MG ON OFF

Pressing the key turns the BSL push solid ‘OFF

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Measured Values

This menu has displays that show the values measured by the sensors on each support eg., leg pressures and the ram stroke value. It is not possible to change these values - they are for display only.

Pressures values are shown in bar

The ram stroke extension is displayed as a % of full stroke Each of the displays can be used to show the sensor readings of the support being operated and its neighbours up to 5 shields away. Switch from support to support with the N and P keys. The first characters in each display show which support is being monitored.

0 = measured values of own shield

x< measured values of left shields

x> >> measured values of right shields

Face main hydraulic System Pressure (in bar).

Measured from the server SCU port E1

Face main hydraulic Return Pressure (in bar).

Measured from the server SCU port E2

Right Leg Pressure (in bar) on selected support

Measured from SCU port C2

Left Leg Pressure (in bar) on selected support

Measured from SCU port C1

Buttress shields only

Front leg pressure (in bar) on rear section of block side

roadway shield

Measured from SCU port E2

Buttress shield only

Rear leg pressure (in bar) on rear section of block side

roadway shield

Measured from SCU port E1

Ram cylinder extension ( in % ) of full stroke

For front AFC

Measured from SCU port D2

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0= prop >> 402 0= ramstroke 98 0= << prop rear 305 0= prop rear >> 305 Psys. 324 Pret. 24 0= << prop 402 BI620103
MEASURED VALUES

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

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