Technical Manual
© Bucyrus All Rights Reserved
R
BI005496
BUCYRUS
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BI005496 •• BUCYRUS OPERATOR'S MANUAL 49RIII Electric Blast Hole Drill Iscor Limited For Machines: 141022,141023,141024, 141061 and 141062 Publication No. 49RIII-0M-lscor August 5, 1996 BUCYRUS OPERATOR'S Electric Blast For 141061 Publication 49RIII-0M-lscor August 5,
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SAFETY DECALS
Shown below and on the following page are samples of various safety decals found on the 49RIII Blast Hole Drill. These decals are for the protection of all personnel who have contact with the machine. If the decals on your machine are defaced, unreadable or missing, they should be replaced immediately. Duplicates are available from the Bucyrus Sales Department. When ordering the decals use the part numbers listed below the decals.
DEATH OR INJURY MAY RESULT FROM CONTACTING ELECTRIC LINES. TO PLACE ANY PART OF THIS
MACHINE OR LOAD WITHIN 10 II,
PIN 61350001
FEET OF HIGH VOLTAGE LINES
OF 50,000 VOLTS OR LESS.
Size: 7x 10 inches
Color: Red and black on white.
Location: Located inside the operator's cab on wall behind operator's console.
TO PREVENT BODILY INJURY KEEP LOCKED ENERGIZED ELECTRICAL COMPONENTS AUTHORIZED
PIN 61349574
Size: 7x 10 inches
Color: Red and black on white.
Location: Located on doors of electrical cabinet in machinery house.
HIGH VOLTAGE
PIN B004124-01
Size: 7x 10 inches
Color: Red and black on white.
Location: located on right side of machinery house on doors to high voltage transformer enclosure and on left side of house above main junction box.
PREVENT INJURY
NEVER GET ON OR OFF A MOVING MACHINE
----OO-NOT-DEF-.C'-O.-REIIO-VE-m.-SIGN-RIO-.-TlJE-UAC-H----C'05-7'-9-0'
PIN C105719-01
Size: 10 x 14 inches
Color: Red and black on white.
Location: Located on right side of machine near boarding stairs, and at left front corner of machine.
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U'I''LA
..-.
FOR MIIlMUIII CLEAIWICEI OF HIGH VOLTAGE 111 EXCESS OFS"'OIYOll1.1EE YOUR LOCAL, STATE AND FBIERAlIlEGUlATlOIII. DO IIIJT r&ACI: OR REIIIJVE TIll IIBII FROM THE MACHINE
UIl:U'L
""n
DO NOT DEFACE OR REMOVE THiS SIGN FROM THE CHINE
PERSONNEL ONLY
TO
DD NDT DEFACE DR REMDVE THIS SIGN FRDM THE MACHINE 8004124-01 ...... ----OO-NOT-DE-FAC'-O.-REIIO-VE-m.-SIGN-RIO-.-TlJE-UAC-H----C'05-7'-9-0'
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KEEP OFF
PIN 61350003
Size: 10 x 14 inches
Color: Red and black on white.
Location: Located outside operator's cab door to drilling platform
THERMOSTATICALL Y CONTROLLED FAN
PIN B003376-01
Size: 2x3 inches
Color: Red and black on white.
Location: Located in machinery house on main com pressor radiator fan motor, and at the hydraulic oil cooler.
TO PREVENT ACCIDENTS AND BODILY INJURY:
THIS MACHINE SHALL ONLY BE OPERATED AND MAINTAINED BY TRAINED AND EXPERIENCED PEOPLE WHO HAVE READ AND UNDERSTOOD THE OPERATOR AND SERVICE MANUAL.
IT IS THE USER'S RESPONSIBILITY TO FOLLOW THE MANUFACTURER'S INSTRUCTIONS ON MACHINE OPERATION AND APPLICATION AND TO OBSERVE ALL PERTINENT LAWS AND REGULATIONS.
PIN 61349528
Size: 3 1/4 x4 3fs inches
Color: Black on yellow.
Location: Located in operator's cab on operator's control console.
TO PREVENT HEARING lOSS HEARING PROTECTION REQUIRED
PIN 61350006
Size: 10 x 14 inches
Color: Black on yellow.
Location: Located on inside of machinery house entrance door.
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PLATFORM WHEN DRILLING .... --------------DO NOT DEFACE OR REMOVE THIS SIGN FROM Tt£ MAclfNE
ffi
CAUTION n
CAUTION
WHEN EXPOSURE LIMIT IS
DO NOT DEFACE OR REMOVE THIS SlON FROM THI! MACHINE ".... COPIES OFTHE INSTRUCTION MANUAL Y BE OBTAINED BYWRITWGTO BUCYRUS INTERNATIONAL,IMC., SO. MLWAUKEE, WI
REACHED
FOR EXPOSURE UUlTS, CONSULT LOCAl, STATE AMI FEDERAL REGULATIONS 00 NOT DEFACE OR REMOVE THIS SIGN FROM THE ACHINe
4
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TABLE OF CONTENTS
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PAGE SAFETy 1-1 General 1-1 Specific Safety Rules 1-1 SECTION 1- SAFETY PRECAUTIONS AND PRESTART CHECKS 1-1 Operation Near Electrical Transmission Lines 1-1 PRESTART CHECKS 1-2 OUTSIDE INSPECTION 1-2 ON-BOARD INSPECTION 1-4 PRESTART LUBRICATION 1-5 SECTION 2- CONTROLS - LOCATION AND FUNCTION 2-1 INTRODUCTION 2-1 OPERATOR'S CONSOLE CONTROLS 2-1 MAIN CONTROL PANEL 2-2 Hoist/Pulldown Rheostat 2-2 Rotary Rheostat 2-2 Drill/Propel Controls ON and OFF Push-buttons 2-2 Hoist/Pulldown Speed Selector Switch 2-2 Rotary Speed Selector Switch 2-3 Hoist Brake Switch 2-3 Pipe Rack Selector Switch 2-3 Pipe Rack Joystick (Left Crawler Propel) 2-3 Winch/Mast Selector Switch 2-3 MastlWinch Joystick (Right Crawler Propel) 2-4 Tool Wrench Switch 2-4 Dust Curtain Switch 2-4 Bit View Hatch Switch 2-4 PROPEL CONTROL PANEL 2-4 Emergency Stop Push-button (Optional) 2-4 Propel Speed Selector Switch 2-4 Compressor Stop Push-button 2-4 Compressor Vent/Drill Switch 2-4 HeaterNent/Air Conditioner Controls 2-4 Operating Mode Selector Switch 2-5 Propel Joysticks 2-5 SELECTOR SWITCHES PANEL 2-5 Breakout Wrench Switch 2-5 Pipe Positioner Switch (Optional) 2-6 Dust Seal Switch (Optional) 2-6 A-Frame Lock Switch (Optional) 2-6 Mast Brace Lock Switch 2-6 Mast Lock Switch 2-6 Boarding Stairs Switch 2-6 Pedestal Heater Switch (Optional) 2-6 Windshield WasherlWiper Switches (Optional) 2-6 Radio 2-6 LEVELING CONTROL PANEL 2-7 Manual Leveling Joysticks 2-7 Automatic Leveling Switch 2-7 Water Injection On/Off Switch (Optional) 2-7 Water Injection Flow Control (Optional) 2-7
PAGE SAFETy 1-1 General 1-1 Specific Safety Rules 1-1 SECTION 1- SAFETY PRECAUTIONS AND PRESTART CHECKS 1-1 Operation Near Electrical Transmission Lines 1-1 PRESTART CHECKS 1-2 OUTSIDE INSPECTION 1-2 ON-BOARD INSPECTION 1-4 PRESTART 1-5 SECTION 2- CONTROLS - LOCATION AND FUNCTION 2-1 INTRODUCTION 2-1 OPERATOR'S CONSOLE CONTROLS 2-1 MAIN CONTROL PANEL 2-2 Hoist/Pulldown Rheostat 2-2 Rotary 2-2 Controls OFF Push-buttons 2-2 Hoist/Pulldown 2-2 Rotary Speed Selector Switch 2-3 Brake 2-3 Pipe Rack 2-3 Pipe Rack Joystick 2-3 Winch/Mast Selector 2-3 MastlWinch Joystick (Right Crawler Propel) 2-4 2-4 Dust Curtain Switch 2-4 Bit Hatch 2-4 PROPEL CONTROL PANEL 2-4 Emergency Stop Push-button (Optional) 2-4 Selector Switch 2-4 Compressor Stop Push-button 2-4 Compressor Vent/Drill Switch 2-4 HeaterNent/Air Conditioner Controls 2-4 Operating Mode Selector Switch 2-5 Propel Joysticks 2-5 SELECTOR SWITCHES PANEL 2-5 Breakout Wrench Switch 2-5 Pipe Positioner Switch (Optional) 2-6 Dust Seal Switch (Optional) 2-6 A-Frame Lock Switch (Optional) 2-6 Mast Brace Lock Switch 2-6 Mast Lock Switch 2-6 Boarding Stairs Switch 2-6 Pedestal Heater Switch (Optional) 2-6 Windshield WasherlWiper Switches (Optional) 2-6 Radio 2-6 LEVELING CONTROL PANEL 2-7 Manual Leveling Joysticks 2-7 Automatic Leveling Switch 2-7 Water Injection On/Off Switch (Optional) 2-7 Water Injection Flow Control (Optional) 2-7
TABLE OF CONTENTS
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BI005496 Horn Push-button 2-7 Depth Indicator Reset Push-button 2-7 Programmed Drill Control Switch 2-8 Emergency Stop Push-button (optional) 2-8 OPERATOR'S DISPLAY TERMINAL 2-8 MACHINERY HOUSE CONTROLS 2-8 Lighting Load Center 2-8 Controls Located On Low Voltage Start Cabinet 2-9 Controls Located On Low Voltage Cabinet 2-9 Controls Located On Programmable Controller Cabinet 2-9 Hoist/Pulldown and Rotary Drive Control Cabinets 2-10 Controls Located On or Near Screw Type Air Compressor 2-10 MISCELLANEOUS CONTROLS 2-10 Lube Control Panel 2-10 SECTION 3- START-UP 3-1 INTRODUCTION 3-1 MACHINE START-UP 3-1 MACHINERY CHECK 3-2 BREAK-IN OF NEW COMPONENTS 3-2 Rotary Drive Unit Break-In 3-2 Hoist/Pulldown Gearcase Break-In 3-2 Electric Motor Break-In 3-2 SECTION 4- OPERATION - GENERAL 4-1 INTRODUCTION 4-1 PROPELLING 4-1 Definitions 4-1 Procedure , 4-1 Towing 4-4 CABLE REEL OPERATION 4-6 LEVELING 4-6 MAST RAISING AND LOWERING 4-8 Mast Raising 4-8 Mast Lowering 4-9 PULLDOWN MACHINERY OPERATION 4-11 AUXILIARY WINCH OPERATION 4-12 PIPE RACK OPERATION 4-12 TOOL HANDLING 4-13 General Operating Procedure 4-13 Pipe Loading and Unloading 4-13 Drill Tool String Assembly 4-14 Breakout Wrench Operation 4-18 Drill Tool String Disassembly 4-20 Adding Additional Drill Pipe 4-21 Removal of Multiple Section Drill Pipe 4-23 Dust Suppression System Operation 4-24 SECTION 5- DRILLING 5-1 VERTICAL DRILLING 5-1 General Operating Procedures 5-1 Beginning The Hole (Collaring) 5-2 Normal Drilling 5-2 Ending the Hole (Reaming) 5-3 Ending the Hole (Multiple Pipe Sections) 5-4 DRILLING DIFFICULT FORMATIONS 5-4 Unconsolidated Materials 5-5 Horn Push-button 2-7 Depth Indicator Reset Push-button 2-7 Programmed Drill Control Switch 2-8 Emergency Stop Push-button (optional) 2-8 OPERATOR'S DISPLAY TERMINAL 2-8 MACHINERY HOUSE CONTROLS 2-8 Lighting Load Center 2-8 Controls Located On Voltage Start Cabinet 2-9 Controls Located On Low Voltage Cabinet 2-9 Controls Located On Programmable Controller Cabinet 2-9 Hoist/Pulldown and Rotary Drive Control Cabinets 2-10 Controls Located On or Near Screw Type Air Compressor 2-10 MISCELLANEOUS 2-10 Lube Control Panel 2-10 SECTION 3- START-UP 3-1 INTRODUCTION 3-1 MACHINE START-UP 3-1 MACHINERY 3-2 BREAK-IN OF NEW 3-2 Rotary Drive Unit Break-In 3-2 Hoist/Pulldown 3-2 Electric Motor Break-In 3-2 SECTION 4- OPERATION - 4-1 INTRODUCTION 4-1 PROPELLING 4-1 Definitions 4-1 , 4-1 Towing 4-4 CABLE REEL OPERATION 4-6 LEVELING 4-6 MAST RAISING AND LOWERING 4-8 Raising 4-8 Mast Lowering 4-9 PULLDOWN MACHINERY OPERATION 4-11 AUXILIARY WINCH OPERATION 4-12 PIPE RACK OPERATION 4-12 TOOL HANDLING 4-13 General Operating Procedure 4-13 Pipe Loading and Unloading 4-13 Drill Tool String Assembly 4-14 Breakout Wrench Operation 4-18 Drill Tool String Disassembly 4-20 Adding Additional Drill Pipe 4-21 Removal of Multiple Section Drill Pipe 4-23 Dust Suppression System Operation 4-24 SECTION 5- DRILLING 5-1 VERTICAL DRILLING 5-1 General Operating Procedures 5-1 Beginning The Hole (Collaring) 5-2 Normal Drilling 5-2 Ending the Hole (Reaming) 5-3 Ending the Hole (Multiple Pipe Sections) 5-4 DRILLING DIFFICULT FORMATIONS 5-4 Unconsolidated Materials 5-5
BI005496
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
