Technical Manual
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BUCYRUS 49RIII BLAST HOLE DRll,l OPERATOR'S MANUAL SN: 141069 Manual No. 10050 Bucyrus International, Inc. 1100 Milwaukee Ave.· P.O.Box 500· South Milwaukee, Wisconsin 53172-0500 USA BI005589
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"""" BUCYRUS BUCYRUS INTERNATIONAL INC. SOCIETE NAT/ONALE INDUSTRIELLE ET MINIERE - 49RIII ELECTRIC BLAST HOLE DRILL - 141069 OPERATOR'S MANUAL SAFETY PRECAUTIONS AND PRESTART CHECKS 5 SPECIFIC SAFETY RULES 5 OPERATION NEAR ELECTRICAL TRANSMISSION LINES 7 PRESTART CHECKS 9 EXTERNAL INSPECTION 9 ONBOARD INSPECTION 11 PRESTART LUBRICATION 14 CONTROLS - LOCATION AND FUNCTION 15 OPERATOR'S CONTROL CONSOLE 16 MAIN CONTROL PANEL 17 HOIST/PULLDOWN RHEOSTAT 18 ROTARY RHEOSTAT 18 DRILUPROPEL CONTROLS ON AND OFF PUSH-BUTTON 18 HOIST/PULLDOWN SPEED SELECTOR SWITCH 19 ROTARY SPEED SELECTOR SWiTCH 20 HOIST BRAKE SWiTCH 20 PIPE RACK SELECTOR SWITCH 20 PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 20 WINCH/MAST SELECTOR SWITCH 21 MASTIWINCH JOYSTICK (RIGHT CRAWLER PROPEL) 21 TOOL WRENCH SWiTCH 22 DUST CURTAIN SWITCH 22 BIT VIEW HATCH SWITCH 22 PROPEL CONTROL PANEL 23 EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 23 PROPEL SPEED SELECTOR SWiTCH 23 COMPRESSOR STOP PUSH-BUTTON 24 COMPRESSOR VENTIDRILL SWITCH 24 HEATERIVENT/AIR CONDITIONER CONTROLS 24 OPERATING MODE SELECTOR SWITCH 24 PROPEL JOYSTICKS 24 SELECTOR SWITCH PANEL 26 BREAKOUT WRENCH SWiTCH 26 PIPE POSITIONER SWITCH (OPTIONAL) '" 27 DUST SEAL SWITCH (OPTIONAL) 27 A-FRAME LOCK SWITCH (OPTIONAL) 27 MAST BRACE LOCK SWiTCH 27 MAST LOCK SWITCH 27 BOARDING STAIRS SWITCH 28 PEDESTAL HEATER SWITCH (OPTIONAL) 28 FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 28 RADIO 28 MANUAL NO. 10050, OCTOBER 99 OPERA TOR'S MANUAL - 1 BI005589
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BUCYRUS INTERNATIONAL INC. SOCIETE NATIONALE INDUSTRIELLE ET MINIERE - 49RI/I ELECTRIC BLAST HOLE DRILL - 141069 .. BUCYRUS LEVELING CONTROL PANEL 29 MANUAL LEVELING JOySTiCKS 29 AUTOMATIC LEVELING SWITCH 30 WATER INJECTION ON/OFF SWITCH (OPTIONAL) 30 WATER INJECTION FLOW CONTROL (OPTIONAL) 30 HORN PUSH-BUTTON 30 DEPTH INDICATOR RESET PUSH-BUTTON 30 PROGRAMMED DRILL CONTROL SWITCH 31 EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 31 OPERATOR'S DISPLAY TERMINAL 32 MACHINERY HOUSE CONTROLS 33 LIGHTING LOAD CENTER 33 CONTROLS LOCATED ON LOW VOLTAGE START CABINET 34 CONTROLS LOCATED ON LOW VOLTAGE CABINET 34 CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 35 HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 35 CONTROLS LOCATED ON OR NEAR AIR COMPRESSOR 36 MISCELLANEOUS CONTROLS 36 PORTABLE REMOTE PROPEL STATION (OPTIONAL) 37 HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 37 LUBE CONTROL PANEL 38 START-UP 39 MACHINE START UP 39 MACHINERY CHECK 40 BREAK-IN OF NEW COMPONENTS 40 ROTARY DRIVE UNIT BREAK-IN .40 HOIST/PULLDOWN GEARCASE BREAK-IN 40 ELECTRIC MOTOR BREAK-IN 41 OPERATION 42 PROPELLING 42 DEFINITIONS 42 PROPEL PROCEDURE 43 TOWING PROCEDURE 48 CABLE REEL OPERATION 50 LEVELl NG 51 MAST RAISING AND LOWERING 53 MAST RAISING 53 MAST LOWERING 55 PULDOWN MACHINERY OPERATION 58 AUXILIARY WINCH OPERATION 59 PIPE RACK OPERATION 60 TOOL HANDLING 64 PIPE LOADING AND UNLOADING 64 DRILL TOOL STRING ASSEMBLY 66 BREAKOUT WRENCH OPERATION 72 DRILL TOOL STRING DiSASSEMBLy 73 ADDING ADDITIONAL DRILL PIPE 75 REMOVAL OF MULTIPLE SECTION DRILL PIPE 77 ANGLE DRILLING 78 2- OPERATOR'S MANUAL MANUAL NO. 10050, OCTOBER 99 BI005589
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.. BUCYRUS BUCYRUS INTERNATIONAL INC SOCIETE NATIONALE INDUSTRIELLE ET MINIERE - 49RIII ELECTRIC BLAST HOLE DRILL - 141069 DUST SUPPRESSION SYSTEM OPERATION 81 DRILLING 83 VERTICAL DRILLING 83 STARTING THE HOLE (COLLARING) 84 NORMAL DRILLING 86 ENDING THE HOLE 87 ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 88 DRILLING DIFFICULT FORMATIONS 89 UNCONSOLIDATED MATERIALS 89 WET OR STICKY FORMATIONS 92 ANGLE DRILLING 93 PROGRAMMED DRILL CONTROL DRILLING 94 PREPARING TO MOVE 95 MACHINE SHUTDOWN 97 SHUT DOWN PROCEDURE 97 SHORT TERM STORAGE 99 LONG TERM STORAGE 101 ATTENDED LONG TERM STORAGE 101 UNATTENDED LONG TERM STORAGE 101 TOOL RECOVERY 103 DRILL STABILITY CHART 105 MANUAL NO. 10050, OCTOBER 99 OPERATOR'S MANUAL - 3 BI005589
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BUCYRUS INTERNATIONAL INC. SOCIETE NATIONALE INDUSTRIELLE ET MIN/ERE - 49RIII ELECTRIC BLAST HOLE DRILL - 141069 LIST OF ILLUSTRATIONS BUCYRUS ..... OPERATOR'S CONTROL CONSOLE - OVERVIEW 16 MAIN CONTROL PANEL - OVERVIEW 17 PROPEL CONTROL PANEL - OVERViEW 23 SELECTOR SWITCH PANEL - OVERVIEW 26 LEVELLING CONTROL PANEL 29 OPERATOR'S DISPLAY PANEL 32 LIGHTING LOAD CENTER 33 TYPICAL LOW VOLTAGE START CABINET 34 TYPICAL LOW VOLTAGE CABINET 34 TYPICAL PROGRAMMABLE CONTROL CABINET 35 TYPICAL HOISTIPULLDOWN AND ROTARY DRIVE CONTROL CABINETS 35 AIR COMPRESSOR MOUNTED CONTROLS 36 PORTABLE REMOTE PROPEL STATION 37 HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 37 LUBE CONTROL PANEL 38 PROPEL CONTROLS - OVERViEW 44 STRAIGHT PROPEL 45 GRADUAL RIGHT HAND TURN 45 GRADUAL LEFT HAND TURN 46 COUNTER-ROTATION LEFT HAND TURN 46 ENSURE GRADUAL TURNS ARE MADE - 150 INCREMENTS 47 TOWING PROCEDURE 48 CABLE REEL 50 MACHINE ORIENTATION 51 LEVELLING CONTROLS 52 MAST RAISINGILOWERING CONTROLS 54 MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 56 HOISTIPULLDOWN CONTROLS 58 WINCH OPERATION CONTROLS 59 PIPE RACK OPERATING CONTROLS 60 PIPE RACK OPERATION 61 TOOL STRING 66 STABILIZER INSTALLATION 67 DRILL PIPE INSTALLATION CONTROLS 67 ANGLE DRILLING EQUIPMENT.. 78 PIPE POSITIOER 79 JIB CRANE 80 WATER INJECTION SYSTEM 82 CONTROLS UTILIZED WHILE DRILLING 83 PROGRAMMED DRILL CONTROLS UTILIZED 94
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SAFETY PRECAUTIONS AND PRESTART CHECKS
Safe operation of a rotary blast hole drill promotes personal safety and minimizes delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to help prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon a good sense of judgment and alertness on the part of the entire mining crew.
SPECIFIC SAFETY RULES
The following is a list of some important safety rules relating to prestart and operation of the 49RIII drill. The safety instructions given in this manual cover normal daily operations of the machine. Additional precautions may be necessary to cover unusual circumstances. Be constantly alert for any potentially dangerous conditions and take action as necessary to correct the conditions immediately.
• Wear hard hat, safety shoes and safety glasses at all times.
• When operating or performing maintenance functions, wear snug fitting clothing. Loose clothing can be caught on controls or in moving parts. Remove all jewelry.
• Keep the operator's cab, ladders, walkways and steps free of materials which cause slippery conditions or obstacles which create tripping hazards.
• Use proper interior and exterior lighting.
• Do not allow unauthorized personnel on board the machine while in operation.
• Do not begin operation until all personnel are clear of the machine or in a safe position on the machine.
• Use audible signals to warn of machine movements. A signal horn button is provided for this purpose.
• Do not propel until the travel route has been cleared of obstructions.
• Ensure that all personnel are clear of the machine when propelling.
• Do not propel the machine on a slope greater than specified in the stability limits shown on the STABILITY CHART at the end of this section.
.. BUCYRUS ",,""le BUCYRUS INTERNATIONAL INC . SOCIETE NATIONALE INDUSTRIELLE ET MINIERE - 49RIII ELECTRIC BLAST HOLE DRILL - 141069
MANUAL NO. 10050, OCTOBER 99 OPERA TOR'S MANUAL - 5 BI005589
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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