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For Machine: 140909 & 140910

81379327 Bucyrus International, Inc. ----- BUCYRUS

ELECTRIC BLAST HOLE DRILL ELECTRICAL MAINTENANCE MANUAL

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81379327

BUCYRUS-ERIE CO.

ELECTRICAL ADJUSTMENTS FOR BLAST HOLE DRILLS USING SIEMENS DC MOTION CONTROL DRIVES

REFERENCE DOCUMENTS

GENERAL MACHINE SCHEMATIC

SIEMENS DRIVE DRAWINGS & SCHEMATICS

SIEMENS INSTALLATION AND OPERATION MANUAL

ALLEN BRADLEY DRIVE MANUAL START-UP INSTRUCTIONS

PROGRAMMED DRILL CONTROL INSTRUCTIONS

WATER INJECTION INSTRUCTIONS

MACHINE GENERAL ARRGT.

INPUT VOLTAGES STANDARD

3300 (INCOMING) 3300 v 400 (AUXILIARY) 400 v 480 (D.C. DRIVE) 480 v 480 (ROTARY) 480 v

648960

lM-20355

PUBLICATION NO. DS3048-0l

NO. 1362-5.1

CUSTOMER: BOLIDEN MINERAL AB

JCV:CS:90:9915

6ll5l93

FIGURES BY: M. REMITZ

TESTED BY: J. JOLICOEUR

DATE:

APPROVED BY: 5/10l9irt;

DATE: 6l15l93 v

'\ 81379327

ACTUAL

LUBE PANEL DEVICE ACTION LLPS CLOSING PRESSURE LLPS OPENING PRESSURE AIR SYSTEMS AUPl CLOSING PRESSURE AUPl OPENING PRESSURE AUP2 OPENING PRESSURE AUP2 CLOSING PRESSURE AUP3 CLOSING PRESSURE AUP3 OPENING PRESSURE .Qm:§. OPENING PRESSURE CUPS CLOSING PRESSURE CLOSING PRESSURE HBVPS OPENING PRESSURE

PRESSURE SWITCH SETTINGS

LOCATION:

MODEL: 49-RH LOT lOA S/N 140909 DATE: lll20l90 REV.DATE:

BOLIDEN, SWEDEN

INPUT FREQUENCY - 50HZ ---STANDARD SETTINGS ACTUAL 2700 PSI 2500 PSI MINIMUM POSSIBLE 100 PSI 100 PSI 130 PSI 130 PSI 75 PSI 78 PSI 90 PSI 90 PSI 85 PSI NlA 100 PSI NlA 30 PSI 30 PSI 25 PSI 25 PSI 60 PSI 60 PSI 15 PSI 15 PSI

PUBLICATION

X-4058 X-4059 X-4057 G003321

-1 -

81379327 ( ( 1 ( \

BUCYRUS-ERIE CO.

ELECTRICAL ADJUSTMENTS FOR BLAST HOLE DRILLS USING SIEMENS DC MOTION CONTROL DRIVES

PROPORTIONAL VALVE CONTROL ADJUSTMENTS (REF. SECTION 2, PART B OF INSTRUCTION X-4058)

CARD POT

EHPCl RMPl

EHPCl THRl

EHPCl LOl

EHPCl HlB

EHPCl HlA

EHPCl RMP2

EHCPl THR2

EHPCl L02

EHPCl H2B

EHPCl H2A

EHPC2 RMPl

EHCP2 THRl

EHPC2 LOl

EHPC2 HlB

EHPC2 HlA

EHPC2 RMP2

EHCP2 THR2

EHPC2 L02

EHPC2 H2B

EHPC2 H2A

EHTCM(l)RV3

EHTCM(l)RV4

FUNCTION

STANDARD (HOT SETTINGS)

OUTPUT CURRENT RESPONSE RATE REV. AND FWD. SET FULLY CCW

PROPEL RIGHT THRESHOLD (DEADBAND) REV. AND FWD.-/+ 375 MILLIVOLTS*(2)

PROPEL RIGHT REV. AND FWD. MINIMUM DC CURRENT 240 MILLIAMPERES(3)

PROPEL RIGHT REV. MAXIMUM DC CURRENT 615 MILLIAMPERES

PROPEL RIGHT FWD., MAXIMUM DC CURRENT 615 MILLIAMPERES

OUTPUT CURRENT RESPONSE RATE IN AND OUT SET FULLY CCW

PRPV THRESHOLD (DEADBAND) IN AND OUT -/+ 375 MILLIVOLTS*(2)

PRPV IN AND OUT.MINIMUM DC CURRENT 400 MILLIAMPERES(3)

PRPV IN MAXIMUM DC CURRENT 850 MILLIAMPERES

PRPV OUT MAXIMUM DC CURRENT 850 MILLIAMPERES

OUTPUT CURRENT RESPONSE RATE REV. AND FWD. SET FULLY CCW

PROPEL LEFT THRESHOLD (DEADBAND) REV. & FWD. -/+ 375 MILLIVOLTS*(2)

PROPEL LEFT REV. AND FWD. MINIMUM DC CURRENT 240 MILLIAMPERES(3)

PROPEL LEFT REV. MAXIMUM DC CURRENT 615 MILLIAMPERES

PROPEL LEFT FWD. MAXIMUM DC CURRENT. 615 MILLIAMPERES

OUTPUT CURRENT RESPONSE RATE DOWN AND UP SET FULLY CCW

WCV/MRV THRESHOLD (DEADBAND) DOWN AND UP -/+ 375 MILLIVOLTS*(2)

WCV/MRV DOWN AND UP MINIMUM DC CURRENT 400 MILLIAMPERES(3)

(1) POTS RVl, RV2, RVS AND RV6 ARE NOT USED. (2) TURN ON POINT OF CARD LIGHT. (3) SET INPUT VOLTAGE 50 MILLIVOLTS ABOVE CARD LIGHT TURN ON POINT TO MAKE MINIMUM CURRENT ADJUSTMENTS (IE; -/+425 MILLIVOLTS).

*RELATIVE TO "REF" POINT Ol'f BOARD

CUSTOMER: BOLIDEN MINERAL AB

LOCATION: BOLIDEN, SWEDEN

MODEL: 49-RH LOT lOA S/N 140909

DATE: 11/20/90 REV.DATE: 6/15/93

JCV:CS:90:9915

-2 -

FIGURES BY: M. REMITZ

TESTED BY: J. JOLICOEUR

DATE: 5/10/91

APPROVED BY:

DATE: 6/15/93 .

WCV/MRV UP MAXIMUM

950 MILLIAMPERES REMOTE PROPEL (+) JOYSTICK REFERENCE +2.1 VDC* REMOTE PROPEL (-) JOYSTICK REFERENCE -2.1

I ! ACTUAL FULLY CCW c'-..,•, \ -373mV +350mV 245mA 246mA 615mA 615mA FULLY CCW -375mV +375mV 395mA 395mA BSOmA 850mA FULLY CCW -375mV +375mV 245mA 245mA 615mA 620mA FULLY CCW +375mV 400mA 400mA 950mA 950mA +2.1 voe -2.1 VDC

WCV/MRV DOWN MAXIMUM DC CURRENT 950 MILLIAMPERES

DC CURRENT

VDC*

OJ (..0 -..J <D (..0 I'-) -..J

81379327 ( (

BUCYRUS-ERIE CO.

ELECTRICAL ADJUSTMENTS FOR BLAST HOLE DRILLS USING SIEMENS MOTION CONTROL DRIVES

"ROTARY" DRIVE START UP ADJUSTMENTS WITH POWER OFF

POTENTIOMETERS ON MICROPROCESSOR BOARD

Rl 0% R2 *%

R3 *% R4 *%

CW (OR FULLY CCW)

CW *CALIBRATE ACTUAL FINAL CEMF

CW *CALIBRATE VOLTAGE OUTPUT

CW *CALIBRATE CURRENT OUTPUT

POTENTIOMETERS ON POWER/INTERFACE BOARD

ZERO *%

SPAN *%

CW *CALIBRATE

GAIN 50% CW (NORMAL RECOMMENDED VALUE 50%)

PROGRAMMING SWITCH, SW1

RECORD OF VERSION OF EPROMS INSTALLED

CUSTOMER: BOLIDEN MINERAL AB

LOCATION: BOLIDEN, SWEDEN

MODEL: 49-RH LOT lOA S/N 140909

DATE: 11/20/90

JCV:CS:90:9915

REV.DATE: 6/15/93

FIGURES BY: M. REMITZ

TESTED BY: J. JOLICOEUR

DATE:

APPROVED BY:

DATE: 6/15/93

SWl POLE POLE #i POLE #2 POLE #3 POLE #4 POLE #5 POLE #6 POLE #7 POLE #8 POLE #9 POLE #10 POLE #11 POLE #12 ON x x x x x x x x OFF x x x x

SWITCH

D3 EPROM, VERSION D4 EPROM, 3.1.1 3.1.1 -..

81379327

• -3 -

81379327 ( ( (

BUCYRUS-ERIE CO. ELECTRICAL ADJUSTMENTS FOR BLAST HOLE DRILLS USING SIEMENS MOTION CONTROL DRIVES

"ROTARY" DRIVE START UP ADJUSTMENTS WITH POWER ON

CUSTOMER: BOLIDEN MINERAL AB

FIGURES BY: M. REMITZ

TESTED BY: J. JOLICOEUR DATE:

APPROVED BY:

6/15/93 .

.-./( 81379327

PARAM. DEFAULT MDV808 ROTARY. NO. VALUE STD. VALUE ACTUAL VALUE Pll a P12 0 P13 o Pl4 0 PlS N/A P16 10.4 P17 10.4 Pl8 a P19 0 P20 a P21 0.50 P22 TO P27 N/A P28 0 P29 0 P30 o P31 1 P32 0.62 P33 TO P38 N/A P39 150 P40 150 P41 150 P42 150 P43 0.48 P44 TO P47 N/A P48 100 P49 100 P50 a P51 N/A P52 A50 P53 TO P61 N/A P62 0 P63 a P64 0.16 P65 25 P66 30 P67 30 P68 20 P69 0 P70 2 P71 33 P72 TO P75 N/A P76 a P77 o

LOCATION: BOLIDEN, SWEDEN MODEL: 49-RH LOT lOA S/N 140909 DATE: 11/20/90 REV.DATE: 6/15/93 JCV:CS:90:9915 -4a a a 0 o 0 o 0 N/A N/A 0.5 .s o.s .s a a }-· 0 0 a.so .so N/A N/A a 0 0 0 0 0 2.5 2.5 0.24 • 24 N/A N/A 150 150 150 150 N/A 150 N/A 1.50 a 0 N/A NIA 75 75 118 118 a a N/A N/A N/A ASO N/A N/A 100 100 o 0 1.25 1.25 16 16 99 99 99 99 8 8 0 a 0 0 44 44 N/A NIA '69 69 a 0

DATE:

81379327 ( (

BUCYRUS-ERIE CO. ELECTRICAL ADJUSTMENTS FOR BLAST HOLE DRILLS USING SIEMENS MOTION CONTROL DRIVES

FIGURES BY: M. REMITZ

TESTED BY: J. JOLICOEUR DATE: 5LlOL91

APPROVED BY: DATE: 6Ll5L93 I

(--. l, ( 1:·. ( 81379327

"ROTARY" DRIVE START UP ADJUSTMENTS WITH POWER ON PARAM. DEFAULT MDV808 ROTARY NO. VALUE STD. VALUE ACTUAL VALUE P78 0.51 P79 1.00 PBO 0 PBl 0 P82 7 P83 1 P84 2 PBS 0 P86 0 P87 0 PBS 1 P89 0 P90 02 P91 0 P92 N/A P93 0.1 P94 30 P95 150 P96 25 P97 N/A P98 N/A pgg 2XX EOO 0 EOl 100 E02 100 E03 0 E04 0 EOS 0 E06 TO E20 N/A E21 120 E22 TO E30 N/A E31 100 E32 0 E33 0 E34 100 E35 0 E36 1 E37 0 E38 0 E39 1 E40 0 E41 0 E42 TO E59 N/A

MINERAL AB LOCATION: BOLIDEN, SWEDEN MODEL: 49-RH LOT lOA S/N 140909 DATE: 11L20L90 REV.DATE: 6L15L93 JCV:CS:90:9915 -50.51 .51 1.00 LOO N/A 0 0 0 0 0 0 0 4 4 9 0 0 0 32 32 r·· 1 1 1 0 0 0 0 N/A NLA 0.1 .1 30 30 150 150 50 50 N/A NLA 480 480 2XX 23.1 0 0 100 100· 100 100 0 0 0 0 0 0 N/A NLA 0 0 N/A NLA 100 100 0 0 4.3 4.3 100 100 1 1 1 1 0 0 2 2 0 0 25 25 ·o 0 N/A NLA

CUSTOMER: BOLIDEN

81379327 ( ( (

BUCYRUS-ERIE CO.

ELECTRICAL ADJUSTMENTS FOR BLAST HOLE DRILLS USING SIEMENS MOTION CONTROL DRIVES

"ROTARY"

CUSTOMER: BOLIDEN MINERAL AB

LOCATION: BOLIDEN, SWEDEN

MODEL: 49-RH LOT lOA S/N 140909

DATE: lll20l90 REV.DATE: 6l15l93

JCV:CS:90:9915

-6 -

FIGURES BY: M. REMITZ

TESTED BY: J. JOLICOEUR

DATE:

APPROVED BY:

DATE: 6ll5 l93.

( 81379327

PARAM. DEFAULT MDV808 ROTARY NO. VALUE STD. VALUE ACTUAL VALUE E60 0 E61 TO E66 N/A E67 1.0 E68 300 E69 .N/A E70 00 E71 TO E76 N/A E77 a E78 TO 85 N/A DOC TO D30 N/A HOO TO H89 N/A LOB a L09 340 LlO 100 :t;.31 a L32 15

DRIVE START UP ADJUSTMENTS WITH POWER ON

a a N/A NlA N/A 1.0 N/A 300 N/A 300 00 00 N/A NlA a a N/A NlA N/A'·· NlA N/A NlA 1 1 478 478 100 100 a a 255 255

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL