Cat Bucyrus 488L & 488-6 UN-A-TRAC® Operation & Maintenance Manual SN 4037 – PDF DOWNLOAD

Page 1

Technical Manual

© Bucyrus All Rights Reserved
R
BI377672
BUCYRUS

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OPERATION AND MAINTENANCE MANUALS

BUCYRUS — UN-A-TRAC ®

Model — 488

Serial Number - 4037

BUCYRUS AMERICA, INC.
BUCYRUS NV®
1 BI377672
BUCYRUS AMERICA, INC.
Technical Manuals 488 Operation and Maintenance Section 5 Model Bucyrus 2000 Troubleshooting Guide Section 6 Battery Charger Troubleshooting Guide Section 7 Battery Maintenance Manual Section 8 Battery Charging and Maintenance Instructions Section 9 Battery Automatic Watering System Instructions Section 10 2 BI377672
Table of Contents

BUCYRUS AMERICA, INC.

Our service

If you need to order spare parts or if technical problems occur, please contact our after-sales service personnel or contact us direct.

Service address

Beckley, WV

200 George Street, Suite 4

Beckley, WV 25801

Phone: (304) 256-5927

Fax: (304) 256-5928

Duffield, VA

P.O. Box 847

6808 Fraley Avenue

Duffield, VA 24244

Phone: (276) 431-7000

Fax: (276) 431-2464

Carrier Mills, IL

9580 State Route 13 West

Carrier Mills, IL 62917

Phone: (618) 982-9000

Fax: (618) 982-9912

Paonia, CO

P.O. Box 566

Paonia, CO 81428

719 Second Street

Paonia, CO 81428

Phone: (970) 527-3151

Fax: (970) 527-6846

Pulaski, VA 4041 Wurno Road

Pulaski, VA 24301

Phone: 540-980-4530

Fax: 540-980-6211

Craig, CO 400 Mack Lane

Craig, CO 81625

Phone: (970) 824-3249

Fax: (970) 824-8851

Houston, PA

(Corporate Headquarters)

2045 West Pike Street

Houston, PA 15342

Phone: (724) 743-1200

Fax: (724) 743-1201

Oak Hill, WV

P.O. Box 60

Oak Hill, WV 25901

843 Lochgelly Road

Oak Hill, WV 25901

Phone: (304) 469-3302

Fax: (304) 465-0450

Price, UT

1814 North 1500 West

P.O. Box 1016

Price, UT 84501

Phone: (435) 637-3930

Fax: (435) 637-9754

Washington, PA 255 Berry Road

Washington, PA 15301

Phone: (724) 743-1200

Fax: (724) 228-2177

3 BI377672

BUCYRUS AMERICA, INC.

Rebuild facility address

Huntington, UT

P.O. Box 1190

Route 10, 1Mile North

Huntington, UT 84528

Phone: (435) 687-9831

Fax: (435) 687-2522

Pearisburg, VA

P.O. Box 463

222 Industrial Park Drive

Pearisburg, VA 24134

Phone: (540) 921-2111

Fax: (540) 921-2711

Norris City, IL

635 Illinois Highway 1

Norris City, IL 62869

Phone: (618) 378-3441

Fax: (618) 378-3106

4 BI377672
BUCYRUS N444'41® Operation Manual Bucyrus - UN-A-TRAC® Models - 488L and 488-6 Doc. No.: A6474X235 Bucyrus America, Inc. 4041 Wurno Road Telephone: 540-980-4530 Pulaski, VA 24301 Fax: 540-994-3763 Internet: www.bucyrus.com BI377672

This manual is intended to provide GENERAL product information for the Model 488-6 and 488L UN-A-TRAC®. The illustrations, descriptions and procedures contained in this publication apply only to THESE machines. Bucyrus America, Inc. reserves the right to revise models and designs without prior notice.

This UN-A-TRAC® was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U.S. regulatory agency standards.

At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this unit, without the consent of Bucyrus America, Inc. and these regulatory agencies, or any repair or replacement of parts contrary to Bucyrus America, Inc.'s instructions, may invalidate these approvals and render this unit unsafe to operate.

Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.

While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Bucyrus America. Inc. Service Representative immediately.

This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

la BUCYRUS AMERICA, INC. ALL RIGHTS RESERVED BI377672

Table of contents

1. About this manual

2. Your safety

3. Storage and transport

contents A6474X235 VTVI/05
Table of
About this manual 1.3 Before starting to work 1.3 Who is this operating manual intended for? 1.3 What is the purpose of this operating manual? 1.4 Characters and symbols 1.5
Your safety 2.3 Personnel 2.4 Operation 2.4 Installation and repair 2.4 Operating conditions 2.5 Intended use 2.5 Unauthorized use 2.5 Safety instructions 2.7 General rules: 2.7 Storage and transport 2.8 Pre-start inspection 2.8 Installation and start-up 2.9 Operation 2.9 Stopping 2.10 Maintenance and repair 2.10 Overview of the safety instructions 2.15 Chapter 3: Storage and transport 2.15 Chapter 4: Installation 2.15 Chapter 5: Operation 2.16 Chapter 6: Technical data 2.21
Storage and transport 3.3 Storage 3.3 Storage of the machine and spare parts 3.3 Transport 3.4 Load units, dimensions, and weights 3.4 Before transport 3.5
Installation 4,3 Points to observe prior to installation 4.3 Who is allowed to carry out installation? 4.3 Which tools are required for installation? 4.3 Notes on installation 4.4 Pre-installation check list 4.5 Safety features 4.6 O BU CYRUS AMERI CA, INC. BI377672
4. Installation

5. Operation

6. Technical data

7. For your information

Operation 5.3 How to operate the UN-A-TRAC® 5.3 Who is allowed to operate the UN-A-TRAC® 5.3 When can operation be started? 5.3 Controls and indicators 5.4 Operator's compartment - common 5.6 Operator's compartment with control handle 5.12 Operator's compartment with control station 5.15 Hazard zone 5.17 Starting procedure with control handle 5.18 Machine operation with control handle 5.19 Shutdown procedure with control handle 5.22 Starting procedure with control station 5.24 Shutdown procedure with control station 5.27 Towing a disabled machine 5.28 Battery change procedure 5.29 Instructions on the maintenance 5.35 Important notes 5.35 Before maintenance 5.35 Critical torque values 5.37 Lubricants, fluids and capacities 5.37 Specific lubrication and maintenance instructions 5.41 Every shift 5.41 Weekly 5.42 Monthly 5.53 Every three months 5.54 Major maintenance 5.61 Drive motor/gearbox removal and replacement 5.61 Tire/wheel installation procedure 5.63 Troubleshooting procedures 5.67 Hydraulic system (general) 5.68 Brakes 5.71 Hydraulic cylinders 5.73 Hydraulic pump 5.74 Valves 5.76
Technical data 6.3 Tightening torques 6.5 Permissible data 6.11 Lubrication fluids and greases 6.11
For your information 7.3 Our service 7.3 Service address 7.3 Rebuild facility address 7.4 ti g C) BUC YRIJS AMERIC A, INC.
Table of contents
BI377672
Bucyrus - Models 488L and 488-6 UN-A-TRACe

II Aboutthismanual

BI377672

applicable operating manual

machine type

Before starting to work

About this manual

This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.

Before starting to work

Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.

This operating manual is intended for:

Bucyrus Model 488-6 UN-A-TRAC® Model 488L UN-A-TRAC®

Serial No.: N/A

and is only permitted to be used for equipment of this type.

new operation manual

The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation.

Send for a new operation manual immediately if the present manual is no longer complete or has become illegible.

Who is this operating manual intended for?

This operating manual is intended for those persons who work with or on the machine. Every person working on the face or in the intersection between face and entry or in the entry must read this operating manual.

This includes persons who:

▪ are in charge of transport

■ perform assembly / disassembly work

■ operate the machine

■ eliminate faults

■ perform daily routine work on the face or in the entry

■ perform maintenance work

■ perform repair work

supervisory personnel who:

■ initiate and/or

■ supervise the activities just indicated.

© BU CYRUS AMERI CA, INC.
A6474X235 VTVI/05 1.3 BI377672

Before starting to work

cost-effectiveness

What is the purpose of this operating manual?

This operating manual is intended to help you work efficiently and safely with our product. It contains important information on all the activities related to the machine.

Read this operating manual completely and at ease. Pay special attention to the safety instructions. Try to memorize the appearance and the meaning of the safety and instruction symbols.

service If any details are not clearly understood, please contact our service department. Our service address is given in the chapter titled "For your information".

safety Read the chapter "For your safety" with special attention. The chapter contains important information indicating possible hazards. Observe the information given and follow the procedural instructions,

IA Bucyrus — Models 488L and 488-6 UN-A-TRAC® C) BUC YRUS AMERICA, INC BI377672

Before starting to work

Characters and symbols used

The following characters and symbols are used for safety instructions and important information in the operating manual.

Try to memorize the symbols and their meanings.

DANGER!

Points in the text marked with this symbol draw your attention to immediately impending danger. Possible consequences are: very serious injury or even death.

WARNINGI

These points contain information on dangerous situations. Possible consequences are: very serious injury or even death.

CAUTION!

This symbol draws attention to dangerous situations. Possible consequences are: light to moderately serious injuries and machine damage.

NOTICE!

Points in the text marked with this symbol draw attention to harmful situations. Possible consequences are: damage to the machine or damage in the immediate vicinity.

IMPORTANT!

Points in the text marked with this symbol contain useful tips and information intended to facilitate work for you, They do not warn about harmful or dangerous situations.

■ Items in lists are marked with bullets.

— Points in sub-lists are marked with a long dash at the start of the line.

Points in text marked in this way describe individual operations. Follow these instructions step by step. They will help you carry out your work faster and more importantly, safer.

© BUCY RUS AME RICA, IN C. A6474X235 VTV!/05 1.5 BI377672

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

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