Technical Manual
© Bucyrus All Rights Reserved
R
BI616914
BUCYRUS
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
BI616914
BI616914
BI616914
BI616914
39HR Blast Hole Drill
141150 Lot 6
141155 Lot 7
Always refer to the safety information in this section of this manual before starting any maintenance procedure on this machine.
IMPORTANT NOTE
This document is protected under applicable copyright laws to the extent available. Any unauthorized and unlawful reproduction, distribution or other use shall be subject to liability.
2004 Bucyrus International, Inc. All Rights Reserved.
39HR Blast Hole Drill Bucyrus International, Inc. Aug. 2005 1 Manual No. 10219
sn:
sn:
Operator’s Manual Manual No. 10219
©
GENERAL INFORMATION ............................................................................................................5 SAFETY ..................................................................................................................................6 SAFETY PRECAUTIONS ........................................................................................................7 FIRE PREVENTION ..............................................................................................................10 WARNING SIGNS AND DECALS ..........................................................................................11 Standard Warning Signs ............................................................................................................11 Stored Energy Warning Signs 12 Machine Overview ......................................................................................................................13 Deck Plan ............14 LOWER WORKS .......................................................................................................................15 MAIN FRAME ............................................................................................................................... 16 OPERATOR’S CAB....................................................................................................................17 OPERATOR’S SEAT..................................................................................................................18 POWER MODULE......................................................................................................................19 MAST ...........................................................................................................................................20 DRILL STRING COMPONENTS .................................................................................................21 MAST HOIST CYLINDERS ...................................................................................................22 MAST MACHINERY ...............................................................................................................23 HOSE DRUM CARRIER ASSEMBLY....................................................................................24 UPPER WINCH BEAM..........................................................................................................25 LOWER TENSIONING ARM ..................................................................................................25 BREAKOUT WRENCH...............................................................................................................26 TOOL WRENCH.........................................................................................................................27 PIPE RETENTION DEVICE..................................................................................................28 PIPE HANDLING ARM .................................................................................................................29 PIPE CAROUSEL.......................................................................................................................30 FUEL TANKS ............................................................................................................................... 31 WATER TANKS..........................................................................................................................32 OPERATION NEAR ELECTRICAL LINES...................................................................................33 BI616914
Table of Contents
39HR Blast Hole Drill Bucyrus International, Inc. Manual No. 10219 2 Aug. 2005 STANDARD HAND SIGNALS - CRANE OPERATIONS..............................................................34 OPERATIONAL INFORMATION AND THEORY ..........................................................................36 Typical Tri-Cone Roller Drill Bit Components ...............................................................................38 Carbide Drill Teeth Used For Various Formations .......................................................................39 Formation - Bit Selection Compatibility Chart .............................................................................41 MACHINE SPECIFIC CONSIDERATIONS ..................................................................................42 OPERATOR CONTROLS ..........................................................................................................43 CONTROL CONSOLES AND PANELS......................................................................................43 Operator’s Cab ...........................................................................................................................44 OPERATOR’S DISPLAY............................................................................................................. 45 DISPLAY AREA & INDICATORS............................................................................................45 DISPLAY SCREENS.............................................................................................................46 Title Screen ...............................................................................................................................46 Main Menu .................................................................................................................................47 Leveling Screen .........................................................................................................................47 Active Alarm ...........48 New Alarm .................................................................................................................................48 Alarms Help Screen ......49 Setup Screen .............................................................................................................................49 PLC/Profibus Menu ....................................................................................................................50 Calibration and Limits .......50 Calibration Help.........................................................................................................................51 Operating Hours/Fault Counters .................................................................................................51 Field Tests Screen ........52 Status Screen ..........53 STATUS SCREEN GAUGES, DISPLAYS & INDICATORS........................................53 LEFT CONTROL CONSOLE................................................................................................59 CONTROLS ON THE LEFT CONTROL CONSOLE......................................................60 RIGHT CONTROL CONSOLE..............................................................................................65 CONTROLS ON THE RIGHT CONTROL CONSOLE....................................................66 AUXILIARY OPERATOR’S CONTROL CONSOLE...............................................................70 MACHINE OPERATION ...............................................................................................................72 DAILY INSPECTION PROCEDURES...................................................................................73 PRESTART LUBRICATION...................................................................................................75 ENGINE START-UP AND SHUT DOWN.....................................................................................76 MACHINERY CHECKS ............................................................................................................... 77 BREAK-IN OF NEW COMPONENTS...................................................................................77 ENGINE SHUTDOWN ...........................................................................................................78 OPERATING PROCEDURES....................................................................................................79 PROPELLING .......................................................................................................................79 Gradual Turns - 15° Increments..................................................................................................81 LEVELING .............................................................................................................................82 MAST RAISING/LOWERING .................................................................................................84 RAISING THE MAST ........................................................................................................84 LOWERING THE MAST..................................................................................................85 BI616914
39HR Blast Hole Drill Bucyrus International, Inc. Aug. 2005 3 Manual No. 10219 PULLDOWN ..........................................................................................................................87 CHECKING THE HOIST BRAKE....................................................................................87 PULLDOWN OPERATION..............................................................................................87 AUXILIARY WINCH ................................................................................................................88 PIPE LOADING AND UNLOADING ........................................................................................89 PREPARATION ...............................................................................................................89 LOADING PIPE ................................................................................................................89 UNLOADING PIPE .................................................................................................................90 PIPE CAROUSEL & HANDLING ARM .........................................................................................92 PIPE CAROUSEL & HANDLING ARM OPERATION.............................................................93 TOOL HANDLING ........................................................................................................................93 TOOL WRENCH...................................................................................................................94 BREAKOUT WRENCH.........................................................................................................95 DRILL TOOL STRING ASSEMBLY..............................................................................................97 ADDING ADDITIONAL DRILL PIPE .....................................................................................103 MULTIPLE SECTIONED DRILL PIPE DISASSEMBLY ........................................................105 TOOL HANDLING FOR ANGLE DRILLING PROCEDURES..............................................106 DRILLING ..................................................................................................................................107 VERTICAL DRILLING ..........................................................................................................107 STARTING THE HOLE (COLLARING)..........................................................................108 NORMAL DRILLING .......................................................................................................110 ENDING THE HOLE (SINGLE PASS DRILLING) ..........................................................112 ENDING THE HOLE (MULTIPLE PASS DRILLING) ......................................................112 DRILLING DIFFICULT FORMATIONS ...........................................................................113 UNCONSOLIDATED MATERIALS .................................................................................113 WET OR STICKY FORMATIONS.................................................................................115 ANGLE DRILLING ...............................................................................................................116 MOVING TO THE NEXT HOLE LOCATION..................................................................117 DRILL STABLILITY CHART .......................................................................................................118 MACHINE SHUTDOWN ............................................................................................................119 NORMAL SHUTDOWN .......................................................................................................119 MACHINE STORAGE ................................................................................................................121 SHORT TERM STORAGE..................................................................................................121 LONG TERM STORAGE....................................................................................................122 ATTENDED LONG TERM STORAGE................................................................................122 UNATTENDED LONG TERM STORAGE...........................................................................123 TYPICAL OPERATING SPECIFICATIONS ..........................................................................125 TYPICAL MACHINE SPECIFICATIONS .....................................................................................126 GENERAL ESTIMATED COMPONENT WEIGHTS..................................................................128 QST30 FAULT CODE INFORMATION......................................................................................135 BI616914
39HR Blast Hole Drill Bucyrus International, Inc. Manual No. 10219 4 Aug. 2005 BI616914
39HR Blast Hole Drill Operator’s Manual
GENERAL INFORMATION
This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators can perform all tasks in a safe manner.
RIGHT and LEFT refer to machine locations as viewed by the operator with the mast as the rear of the machine and the engine on the left side.
THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.
Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or:
Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin 53172-0500, USA
Telephone (414)-768-4000Fax: (414) 768-4210
It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to it’s machines at any time. This will be without incurred obligation to install such changes on machines sold previously.
Due to this ongoing program of product research and development, some procedures, specifications and parts may be altered in a constant effort to improve our machines.
39HR Blast Hole Drill Bucyrus International, Inc. Aug. 2005 5 Manual No. 10219
BI616914
The safety alert symbols displayed here and throughout this manual, are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If there are questions or concerns on safely performing any of the enclosed maintenance and operational procedures, contact your regional Bucyrus service representative, or the factory.
The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.
NOTE: This signal word denotes an item of required information pertaining to the equipment. A loss of time or assets, or injury may result if the appropriate action is not taken.
CAUTION:This signal word serves as a reminder of safety practices, or directs attention to specific safety practices which could prevent possible injury if precautions are not adhered to.
DANGER:This signal word denotes an imminently dangerous hazard which will result in death, serious bodily injury, or serious damage to equipment if not acknowledged and appropriate action taken.
DANGER:This signal word denotes an imminently dangerous electrical hazard which will result in death, serious bodily injury, or serious damage to equipment if not acknowledged and appropriate action taken.
Operating, maintaining or servicing this machine is dangerous unless performed properly. Each person must be alert, and must have the necessary skills, knowledge, proper tools and equipment for the task at hand. It is critical that all the methods used are safe and correct. Factory service representatives and specialists are available to provide additional information or technical assistance. The operator must be alert, physically fit and free from the influence of alcohol, drugs, or any medications that might impair his eyesight, hearing or reactions.
Safety must always be paramount!
Consult your supervisor when safety is in doubt.
39HR Blast Hole Drill Bucyrus International, Inc. Manual No. 10219 6 Aug. 2005
SAFETY
BI616914
SAFETY PRECAUTIONS
General Precautions:
•The employment of qualified maintenance personnel, through a scheduled maintenance program, is the best way to minimize machine downtime and maximize productivity of equipment.
•Keep hands, feet and clothing away from rotating parts.
•Wear a hard hat, safety shoes and protective lenses at all times.
•Replace any and all safety and warning placards if they are defaced or removed from the machine.
•Think before you act. Carelessness is one luxury the service person cannot afford.
•Excessive or repeated skin contact with sealants or solvents may cause skin irritation. In case of skin contact refer to the Material Safety Data Sheet (MSDS) for that material and the suggested method of cleanup.
•Inspect safety catches (keepers) on all hoist hooks. Do not take a chance, the load could slip off of the hook if they are not functioning properly.
•If a heavy item begins to fall, let it fall, don’t try to catch it.
•Keep your work area organized and clean. Wipe up oil or spills of any kind immediately. Keep tools and parts off of the ground. Eliminate the possibility of a fall, slipping or tripping.
•Floors, walkways and stairways must be clean and dry. After fluid draining operations be sure all spillage is cleaned up.
•Electrical cords and wet metal floors make a dangerous combination.
•Regularly inspect for any loose bolts or locking devices and properly secure them.
•Use extreme caution while working near any electrical lines or equipment whether it be high or low voltage. Never attempt electrical repairs unless you are qualified.
•Check limit switches for proper operation.
•After servicing, be sure all tools, parts or servicing equipment are removed from the machine and secured in an appropriate storage area.
•Mechanical Brakes are designed for use as static holding brakes only. Use as a motion (dynamic) brake in emergency situations only.
•Use proper interior and exterior lighting.
•Install and maintain proper grounding and ground fault protection systems.
•Allow electrical inspection and maintenance to be performed only by a qualified electrician.
•Use extreme caution when working around drilled holes.
39HR Blast Hole Drill Bucyrus International, Inc. Aug. 2005 7 Manual No. 10219
BI616914
Maintenance Precautions:
•Do not wear rings, wristwatches or loose fitting clothing when working on machinery. They could get caught on moving parts causing serious injury.
•Always wear a safety belt or harness when the danger of falling exists.
•Always have a second person to monitor the lifeline when working in confined spaces.
•Do not start an engine indoors unless adequate exhaust ventilators are provided and in operation.
•Never utilize the machine air or hydraulic systems for support when working on the machine. Deactivate or isolate the entire system prior to performing maintenance.
•Equipment should be parked on level ground at all times during machine servicing and periods of idleness.
•Cranes and hoists must be of sufficient capacity to lift the heavier components (gearcases, pipe arms, etc.) Always work within the limitations of the equipment being utilized.
•Be sure heavy items are properly rigged and supported from cranes or hoists before removing supporting members from the machine.
•Utilize guide lines or ropes to minimize the swing of suspended heavy components.
•Have sufficient service personnel available when removing or installing large heavy items to maintain control at all times.
•Always use safety stands in conjunction with hydraulic jacks or hoists. Do not rely on the jack or hoist to carry the load, they could fail.
•When disassembling a machine, be sure to use safety stands and adequate cribbing to prevent tipping or rollover of components.
•When using an oxy/acetylene torch, always wear welding goggles and gloves. Keep a charged fire extinguisher within reach. Be sure the acetylene and oxygen tanks are separated by a metal shield and are chained to the cart.
•Use pullers to remove bearings, bushings, gears, cylinder sleeves, etc. when applicable. Use hammers, punches and drifts only when absolutely necessary. Always be sure to wear safety glasses.
•Use extreme caution when using compressed air to dry parts. Use approved air blowguns, do not exceed 30 PSI (207 kPa), wear safety glasses or goggles and use proper shielding to protect everyone in the work area.
•Be sure to promptly reinstall safety devices, guards or shields after adjusting and/or servicing the machine.
•Protective eye goggles should be worn at all times when working on the air conditioning system. Work on the air conditioning system only in a well ventilated area.
39HR Blast Hole Drill Bucyrus International, Inc. Manual No. 10219 8 Aug. 2005
BI616914
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
