Technical Manual
© Bucyrus All Rights Reserved
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BI620064
BUCYRUS
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30MB3 OPERATORS MANUAL Contents
Section 1 Handbook Objective Section 2 Notes to the Operator Section 3 Defects and Hazards Section 4 Access on and off the Machine Section 5 Machine Description Section 6 Controls and their Functions Section 7 Pre-start Checks Section 8 Start-up Procedure Section 9 Operating Procedure Section 10 Shutdown Procedure Section 11 Emergency Shutdown Section 12 Operators/Trades Servicing and Maintenance Features Section 13 Trouble Shooting BI620064
SECTION 1
HANDBOOK OBJECTIVE
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30MB3 OPERATORS HANDBOOK
Bucyrus Australia
Ulan 30MB3 Miner Operators Manual
Title Page
Document Title: 30MB3 Operator Manual
Document Number:
Issue: Version 2
Revision: 1
Date of Issue: March 2007
Author: Signature:
Authorised: Signature:
Revision History Issue Revision Status Date By Authorised 3 1 Draft July 2009 M Doyle ManualNo.M01297 Page 2 of 4 July2009 BI620064
Bucyrus Australia Ulan 30MB3 Miner Operators Manual Table of Contents HANDBOOK OBJECTIVES ............................................................................................................................4 July2009 Page 3 of 4 ManualNo.M BI620064
Bucyrus Australia
HANDBOOK OBJECTIVES
This operator handbook has been compiled by Bucyrus to assist you, as part of the TEAM, to operate this machine with safety and efficiency.
ManualNo.M01297 Page 4 of 4 July2009
Ulan 30MB3 Miner Operators Manual
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SECTION 2 NOTES TO THE OPERATOR
30MB3 OPERATORS MANUAL
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Bucyrus Australia Ulan 30MB3 Miner Operators Manual Table of Contents NOTES, CAUTIONS AND WARNINGS ..........................................................................................................3 OPERATING PROCEDURES ...........................................................................................................................4 ManualNo.M01297 Page 2 of 4 July2009 BI620064
NOTES, CAUTIONS AND WARNINGS
ALL applicable NOTES, CAUTIONS AND WARNINGS listed in this Manual are to be included in the support documents following the same format as defined below.
Follow NOTES, CAUTIONS and WARNINGS found in the Handout.
NOTE: Indicates a procedure or condition that is essential for the operator to know.
CAUTION: Indicates an action or condition that, if not followed, could cause damage to the vehicle or other equipment.
WARNING: Indicates an action or condition that, if not followed, could cause injury to the operator or other personnel.
Bucyrus Australia
Ulan 30MB3 Miner Operators Manual
July2009 Page 3 of 4 ManualNo.M01297 BI620064
Ulan 30MB3 Miner Operators Manual
OPERATING PROCEDURES
Operating procedures are written with the intention of being correct. If you do notice errors within the procedures, it is an important part of our company’s Quality Processes that we be notified quickly so that any problem can be corrected.
THOUGHT PROCESSES THAT WILL HELP TO KEEP OPERATORS INJURY FREE
Bucyrus Australia
the procedure Correct? YES NO Am I following the correct procedure? STOP YES NO
corrective action! If necessary consult with team members Correction Resolved YES NO STOP WHY NOT STOP Take corrective action! Consult with Responsible Person/s Correction Resolved
NOW! FOLLOW CORRECT PROCEDURE
TO GO ManualNo.M01297 Page 4 of 4 July2009 BI620064
Is
Take
ACT
WAY
SECTION 3
Defects, Hazards and Safety
30MB3 OPERATOR MANUAL
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Ulan 30MB3 Mine Operators Manual Table of Contents DEFECTS AND HAZARDS..............................................................................................................................3 SAFETY & MAINTENANCE PRACTICES .....................................................................................................3 ULAN PROCEDURES .......4 REMOTE CONTROL OPERATIONS – CONTINUOUS MINER ..................................................................6 REFERENCES .....................................................................................................................................................8 FORMS ..................................................................................................................................................................8 MINE SAFETY MANAGEMENT SYSTEM ....................................................................................................15 ENERGY CONTROL & ISOLATION MANAGEMENT PLAN.....................................................................................15 APPENDIX A – GENERIC 12 STEP ISOLATION PROCEDURES ..............................................................33 HEAD STOPS ..................................................................................................................................................36 CONVEYOR STOP .........................................................................................................................................38 ManualNo.M01297 Page 2 of 38 July2009 BI620064
Bucyrus Australia
DEFECTS AND HAZARDS
The TEAM promotes healthy, safe and environmentally acceptable practices in everything we do.
• We actively identify hazards and defects.
• We act to eradicate hazards and defects.
• We anticipate potential outcomes.
• We intervene to prevent failure.
• We are aware of broader mine issues.
• We maintain good housekeeping.
• We share information.
• We follow procedures where provided.
• We care for own and our TEAM’S welfare.
SAFETY & MAINTENANCE PRACTICES
It is essential that all personnel are clear of machine prior to start once operating all personnel to be clear of conveyor boom and cutter head. Operator must be aware of his location to avoid crush potential.
Never put yourself or any other person in any position that should machine fail to respond correctly or if in normal operation creates a position whereby no escape is possible.
“One fraction of a second of carelessness can result in a lifetime of suffering for yourself or other team members”.
To understand this statement is the beginning of effective safe work practices. Safety risks are created when you shortcut Standard Procedures.
Machinery is like a loaded gun - even if it is not running or is switched off.
When doing tests with the machine on running:
Stop machine and isolate to set up test.
Stand clear and observe test.
Stop machine and isolate before disconnecting test. When repairing, replacing or fitting heavy components: Use blocks, and supports to prevent components tipping, sliding or moving out of position. When working under the heads, shovel or tail: Make sure that safety stops are securely in place at all times. When testing the machine in any way: Ensure that personnel are clear of the machine at all times when testing.
Bucyrus Australia
Ulan 30MB3 Miner Operators Manual
July2009 Page 3 of 38 ManualNo.M01297 BI620064
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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