OPERATING MANUAL Bucyrus America, Inc. 30M Continuous Miner Doc. No.: 312494 Serial No.:02-07-08 VC0211 BUCYRUS AMERICA, INC. 2045 WEST PIKE STREET Phone (724) 743-1200 HOUSTON, PA 15342-1010 FAX (724) 743-1201 DOC.No. 312494-BA VUVA/04 1 BI620379
Bucyrus America, Inc. reserves all rights to this publication. Its content is protected by copyright laws both domestic and international. No part of this publication may be reproduced without the written consent of Bucyrus America, Inc.
Bucyrus America, Inc. declines all liability for direct or indirect consequences of all printing / typing errors.
This publication can be revised without prior notice.
Before Starting Work
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Before Starting Work INDEX 1 ABOUT THIS MANUAL ..................................................................................................................................5 ABOUT THIS MANUAL ................................................................................................................................................8 What is the purpose of this operating manual?....................................................................................................9 2 YOUR SAFETY ...............................................................................................................................................11 OPERATING CONDITIONS ..................................................................................................................................14 PRODUCT TRANSPORT: .................................................................................................................................14 CABLE PROTECTION ......................................................................................................................................14 SAFETY INSTRUCTIONS ............................................................................................................................................15 STORAGE AND TRANSPORT......................................................................................................................................18 HYDRAULICS ..........................................................................................................................................................19 3 STORAGE AND TRANSPORT .....................................................................................................................21 STORAGE AND TRANSPORT ..............................................................................................................................22 STORAGE .................................................................................................................................................................23 TRANSPORT ............................................................................................................................................................24 4 INSTALLATION .............................................................................................................................................27 5 OPERATION ...................................................................................................................................................35 Tram Controls ....................................................................................................................................................54 MACHINE LIGHTING ............................................................................................................................................69 METHANE MONITOR READOUT UNIT ............................................................................................................69 DOC. No. 312494-BA VUVA/04 3 BI620379
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Before Starting Work 6 TECHNICAL DATA .......................................................................................................................................73 7 FOR YOUR INFORMATION ........................................................................................................................77 DOC. No. 312494-BA VUVA/04 4 BI620379
Before Starting Work 1
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About This Manual
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This manual is intended to provide basic operating information on Bucyrus 30M class continuous miners. Additional information can be obtained by referring to the Parts Book supplied with your machine, or by contacting your local Bucyrus America, Inc. representative. The illustrations, descriptions and procedures contained in this manual pertained to the machine as it was originally manufactured and delivered to your mine, and when the manual was approved for printing. Bucyrus America, Inc. reserves the right to discontinue or revise machine models at any time, or change specifications, designs or procedures, without notice and without incurring obligations.
The machine was manufactured under the guidelines, procedures and requirements of the appropriate government regulatory agencies. At the completion of manufacturing, this machine was issued the appropriate approval numbers and nameplates indicating that it met the technical requirements of the appropriate agencies. Any change to the design or structure of this machine, without the consent of Bucyrus America, Inc. and these agencies, may void these approvals and render the machine illegal or dangerous for use.
Strict compliance with all local and national laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment is necessary to ensure the personal safety of those working on, or around, this machine.
Before Starting Work
PREFACE
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Before Starting Work
About this manual
This chapter contains important information, which will simplify your work. In addition, it contains information about the structure of the manual and the characters and symbols used.
Before starting work
right operating manual If you use an operating manual, which has not been written for your 30M Continuous Miner type, you will endanger yourself and others. Ensure that the data on the 30M Continuous Miner corresponds to that in the operating manual.
type This operating manual belongs to:
BUCYRUS AMERICA, INC. 30M CONTINUOUS MINER Serial No.: 02-07-08
The operating manual is to be used only for this 30M CONTINUOUS MINER.
new operating manual
An operating manual for the 30M Continuous Miner must always be available at the place of operation. Send for a new manual immediately if the present manual is no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for all persons working with or on the 30M Continuous Miner. All personnel working at the face or in the working section must have read this operating manual.
This includes persons: responsible for transport, developing the raise, carrying out erection / disassembly, operating the 30M Continuous Miner, eliminating faults, carrying out daily routine work at the face or in the entry, carrying out maintenance operations, carrying out repairs.
supervisory persons: instructing and/or supervising
the above activities.
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efficiency
What is the purpose of this operating manual?
This operating manual is intended to help you work efficiently and safely with our product. It contains important information on all the activities related to the 30M Continuous Miner. Read this operating manual completely and carefully. In particular, pay attention to the safety instructions. Note the appearance and meaning of the safety and warning symbols.
service If any points are not clear, please contact our Service Department. You will find our Service address in chapter 7 ”For Your Information”.
safety Pay particular attention to the chapter ”Your Safety”. It contains important information drawing your attention to possible sources of danger. Observe the information and follow the instructions contained in this operating manual.
Characters and symbols used
The following characters and symbols are used for safety instructions and important information in the operating manual. Pay particular attention to these points.
DANGER! WARNING!
Points in the text marked with this symbol draw your attention to immediately impending danger. Possible consequences are: very serious injury or even death.
These points contain information on dangerous situations. Possible consequences are: Very serious injury or even death.
CAUTION!
This symbol draws attention to dangerous situations. Possible consequences are: Light to moderately serious injuries and machine damage.
NOTICE!
Points in the text marked with this symbol draw attention to harmful situations. Possible consequences are: Damage to the 30M Continuous Miner or damage in the immediate vicinity.
IMPORTANT!
Points in the text marked with this symbol contain useful tips and information intended to facilitate work for you. They do not warn about harmful or dangerous situations.
Items in lists are marked with bullets. Points in sub-lists are marked with a long dash at the start of the line. Points in the text marked in this way describe individual work steps. Follow these instructions step-by-step.
They will help you carry out your work faster and, more importantly, safer.
Before Starting Work
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2 Your Safety
Your Safety
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state-of-the-art
Your safety
Your Safety
This chapter contains important information for your safety.
Please read this chapter particularly carefully. The safety instructions and behavioral rules are intended to protect you from any dangerous situations and to help you carry out your work as safely as possible.
The 30M Continuous Miner has been manufactured to the state-ofthe-art and in accordance with recognized safety engineering regulations. You and others can, nevertheless, be exposed to dangerous situations e.g. as a result of environmental influences, machine damage or operator errors.
Do not make any alterations or modifications, which could impair the safety of the 30M Continuous Miner. All modifications and changes must be approved by Bucyrus America, Inc.
In addition to this operating manual, please be sure to observe the relevant regulations and accident prevention ordinance applicable at your mine.
Observe the safety and accident prevention regulations: of the mine, of the Mine’s State and Federal Inspectors and of the mining supervisory authorities
further operating manuals Please read the operating manual, of the components required for operation, carefully and thoroughly. Clarify any questions before starting work.
Personnel
Erection and repair
As a fundamental rule - erection and repair work may only be carried out by personnel who have been adequately trained for these particular requirements.
Erection and repair work on: safety components (pressure relief valves, extinguishers, etc.) the electronics (controllers, etc.) the hydraulics
may only be carried out by service engineers from Bucyrus America, Inc. or by specially qualified personnel of the mine.
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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