Technical Manual
© Bucyrus All Rights Reserved
R
BI615883
BUCYRUS
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BI615883
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AWARNING:
BEFORE attempting to operate or service this machine, read and understand the warnings and cautions listed in Section 1. Failure to do so may result in dangerous practices which can cause equipment damage, serious personal injury or death. ·
BOTH Operator and Service personnel must read this manual, particularily the warnings and cautions1isted in Section 1.
This manual contains instructions regarding operation of the Model 300/400 Hydra-'Irac® track drill carrier. It is intended to help you understand how the system operates and the precautions that should be observed. Read and understand this manual before operating or servicing this unit. This manual must be read and interpreted to non-English speaking personnel. Keep it handy for future reference. For maximum utilization and efficiency in operating this equipment, we urge you to thoroughly read the entire contents of this manual before you begin to drill or service this machine.
BI615883 .) ,) ) ,) ) ,) i ) ,) () () () CJ () () ( ) () () () () () () () C) () c) () () () () ( ) () ( ) () ,) l) () I ) 1) () r) r) ') Introduction
Introduction 1DEEDRILL i
Hydra-Trac® is a registered trademark of Reedrill Corporation
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BI615883 /) ) ) 1) ,) () () () () () () 0 () () () () () () () () () () () () () ( ) () ( ) () ( ) () () ( ) 1) I) () 1) () !) (J Table of Contents PRESECTION INTRODUCTION Table of Contents .................................................................................................................. iii SECTION 1 SAFETY Overview of Potential Hazards ........................................................................................... 1-2 Safety Instructions .............................................................................................................. 1-3 SECTION 2 GENERAL DESCRIPTION General Description ............................................................................................................. 2-2 Component Description ....................................................................................................... 2-3 SECTION 3 OPERATOR CONTROLS Tramming & Positioning Controls ...................................................................................... 3-2 Instrument Panel 3-4 Drilling & Positioning Controls .......................................................................................... 3-6 Operator's Cab Controls ...................................................................................................... 3-9 R.H. Control Console 3-10 L.H. Control Console ........................................................................................................ 3-12 · Instrument Panel ............................................................................................................. 3-14 SECTION 4 STARTUP & TRAMMING Pre-Start Checklist .............................................................................................................. 4-2 Startup Procedure ................................................................................................................ 4-4 Tramming from Tram Station ............................................................................................. 4-6 Tramming from Operator's Cab .......................................................................................... 4-8 SECTION 5 DRILLING PROCEDURES Loading Drill Steel - Manual Steel Rack ............................................................................ 5-2 Drill Positioning Procedure 5-4 Collaring the Hole .............................................................................................................. 5-5 Drilling ................................................................................................................................. 5-6 Adding and Removing Drill Steel - Manual Steel Rack ..................................................... 5-7 Adding Drill Steel .............................................................................................................. 5-8 Removing Drill Steel .......................................................................................................... 5-9 Drill Shank Replacement .................................................................................................. 5-11 Indexing the Swing Cylinder ............................................................................................. 5-12 Linear Rod Changer .......................................................................................................... 5-14 Loading Drill Steel 5-16 Adding Drill Steel ............................................................................................................ 5-19 Removing Drill Steel ........................................................................................................ 5-21 Introduction 1PEEDRILL iii
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SECTION 6 SHUTDOWN PROCEDURE Shutdown Checklist ............................................................................................................. 6-2 SECTION 7 PREVENTIVE MAINTENANCE General 7-2 Selection of Hydraulic Oil .................................................................................................... 7-2 Lubrication and Inspcetien ............................................................................................................... 7-3 Bolt Torque Specifications ................................................................................................... 7-4 Maintenance Schedule ......................................................................................................... 7-5 Daily Operational Checklist ................................................................................................ 7-7 Engine Oil Filter .................................................................................................................. 7-8 Engine Fuel Filter ............................................................................................................... 7-9 Engine Air Cleaner Filter 7-10 Compressor Air Cleaner Filter .......................................................................................... 7-11 Compressor Oil Separator ................................................................................................. 7-12 Separator Element Replacement .................................................................................... 7-12 Feed Table Wear Pads ....................................................................................................... 7-14 Boom Wear Pads ................................................................................................................ 7-14 Drill Mounting Slide 7-15 Replacement Procedure ................................................................................................... 7-15 Detergent System (Optional) Line Strainer ..................................................................... 7-16 Detergent System Freeze Protection ................................................................................ 7-16 Hydraulic Return Filters/Case Drain Filter ..................................................................... 7-17 Hydraulic Return Filters 7-17 Hydraulic Case Drain Filter ............................................................................................ 7-18 Compressor Oil Filter ........................................................................................................ 7-19 Feed Chain Tension Adjustment 7-20 Coolant System .................................................................................................................. 7-21 Air Conditioner Belt (for machines with cab) ................................................................... 7-22 Track Tension Adjustment 7-22 Parker Valve Maintenance ................................................................................................ 7-24 iv 11-EEDRJLL Introduction . J ) ) ) ) J ) ) .) ,) ,) ,:) ,) () () ,) ) ) ) ) () () :) :) ) : ) ) ) ,) ,) •) ) ') ) ) ) r) ) ) ')
Table of Contents
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