Technical Manual
© Bucyrus All Rights Reserved
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BUCYRUS
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25M3 OPERATOR’S MANUAL Contents Section 1 Handbook Objective Section 2 Notes to the Operator Section 3 Defects and Hazards and Safety Section 4 Machine Description Section 5 Controls and their Functions Section 6 Pre-start Checks Section 7 Start-up Procedure Section 8 Operating Procedure Section 9 Shutdown Procedure Section 10 Emergency Shutdown Section 11 Troubleshooting Manual No. M01269 BI619314
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25M3 OPERATOR’S MANUAL SECTION 1
HANDBOOK OBJECTIVE
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Bucyrus Australia Helensburgh 25M3 Operators Manual TABLE OF CONTENTS HANDBOOK OBJECTIVES ......3 Manual No.M01269 Page 2 of 3 November 2008 BI619314
Helensburgh 25M3 Operators Manual
HANDBOOK OBJECTIVES
This manual is intended to provide basic operation information on Bucyrus 25M3 series continuous miners. Additional information can be obtained by referring to the Parts Book supplied with your machine, or by contacting your local Bucyrus representative. The illustrations, descriptions and procedures contained in this manual pertain to the machine as it was originally manufactured and delivered to your mine and when the manual was approved for printing.
While this manual attempts to anticipate the most important operations and maintenance needs for this equipment, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Bucyrus Australia Service Representative immediately.
Bucyrus Australia
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25M3 OPERATOR’S MANUAL SECTION 2
NOTES TO THE OPERATOR
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Bucyrus Australia Helensburgh25M3OperatorsManual TABLE OF CONTENTS NOTES, CAUTIONS AND WARNINGS .....................................................................................................................3 OPERATING PROCEDURES .....3 Manual No.M01269 Page 2 of 3 November 2008 BI619314
NOTES, CAUTIONS AND WARNINGS
ALL applicable Notes, Cautions and Warnings listed in this Manual are to be included in the support documents following the same format as defined below. Follow Notes, Cautions and Warnings found in the handout.
NOTE: Indicates a procedure or condition that is essential for the operator to know.
CAUTION: Indicates an action or condition that, if not followed, could cause damage to the vehicle or other equipment.
WARNING: Indicates an action or condition that, if not followed, could cause injury to the operator or other personnel.
OPERATING PROCEDURES
Operating procedures are written with the intention of being correct. If you do notice errors within the procedures, it is an important part of our company’s Quality Processes that we be notified quickly so that any problem can be corrected.
THOUGHT
Bucyrus Australia Helensburgh25M3OperatorsManual
Is the procedure Correct? YES NO Am I following the correct procedure? STOP YES NO Take corrective action! If necessary consult with team members Correction Resolved YES NO STOP WHY NOT STOP Take corrective action! Consult with Responsible Person/s Correction Resolved ACT NOW! FOLLOW CORRECT PROCEDURE WAY TO GO November 2008 Page 3 of 3 Manual No.M01269 BI619314
PROCESSES THAT WILL HELP TO KEEP OPERATORS INJURY FREE
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25M3 OPERATOR’S MANUAL SECTION 3
DEFECTS, HAZARDS AND SAFETY
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Helensburgh 25M3 Operators Manual TABLE OF CONTENTS GENERAL INFORMATION.............................................................................................................................3 Introduction ....................3 Warnings and Symbols ....3 SAFETY ..............................4 Isolation Procedures .......4 Main Isolator ..................5 Safety Instructions and Precautions ..............................................................................................................5 Safety Instructions and Precautions ..............................................................................................................6 SAFE AND CONTROLLED ZONES ................................................................................................................7 SAFETY INSTRUCTIONS FOR OPERATIONAL PHASES ..........................................................................8 Normal Operation ...........8 Flitting Operation ...........9 Safety Instructions for Maintenance and Repair Procedures ........................................................................9 Safety Instructions for Maintenance and Repair Procedures ......................................................................10 HAZARDS ........................10 Electric Energy .............10 Hydraulics .....................10 Noise ............................................................................................................................................................10 Oils, Greases and other Chemicals..............................................................................................................10 SAFETY EQUIPMENT ....11 Emergency Stop Buttons ..............................................................................................................................11 Emergency Stop Button Locations ...............................................................................................................11 Transmitter Emergency Stop Switch ............................................................................................................12 Audible Warnings ..........13 Strobe Lights .................13 Cutter Head Stops .........14 Conveyor Boom Stops ...14 Cutter Stops ..................................................................................................................................................15 Gathering Head Stops ...15 Personal Safety Equipment ..........................................................................................................................16 RADIO REMOTE CONTROL SYSTEM ........................................................................................................16 General .........................16 Manual No.M01269 Page 2 of 16 November 2008 BI619314
Bucyrus Australia
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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