Jungheinrich Electric Reach Truck Etr230 Etr235 Etr335d Etr340 Etr345 Workshop Service Manual

tUNGHEINRICH

ETR 230/235/335D/340/345

08.15

1

(GB)

Safety Information Component Layout

Technical Specifications Operating Instructions ETR 335D / 340 / 345 Operating Instructions ETR 230 / 235 Wiring Diagrams ETR 335D / 340 / 345 (Electrical / Hydraulic) Wiring Diagrams ETR 230 / 235 (Electrical / Hydraulic)

Parameters Event Messages General Tightening Torques BUS Systems Used

Mast Pivoting

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dUNGHE/NRICH

001 000 000 00106

04.14

Brakes •Twin pedal assembly

1

(USA)

tUNGHEINRICH

002 000 000 00092

07.15

Electrical systems

1

(USA)

Display •ETR 230/ 235 •ETR 340 / 345 / 335d

•Diagnosis

Control

•EMERGENCY stop switch •CanCode

Electrical component •Fuses

Cabling

•Plugs / connectors ETR 335D/340/345 •Plugs / connectors ETR 230/235 •Wiring

tUNGHEINRICH

004 000 000 00085

12.14

Driving

Wheels • Load wheels • Drive wheel

•Caster wheel •Drive axle assembly •Gearbox

1

(USA)

tUNGHE/NRICH Truck design

005 000 000 00080

04.14

Labeling / documentation •Operating manual •Circuit diagrams

Protective mechanisms

•Overhead Guard Disassembly / Assembly

tUNGHEINRICH

006 000 000 00073

08.15

Hydraulic operations

1

(USA)

Hydraulic system

•Transport •Hydraulic components • Pantograph

• Installation

•Mast/Pantograph/Fork adjustment • Funtional verification - Hose break valve

•Mast pivoting

Controls •Multi-Pilot

Dungheinrich

007 000 000 00085

08.15

Commissioning IMaintenance ICustomer Service

1

Commissioning

•Transport • Installation

•Mast/Pantograph/Fork adjustment •Commissioning (see Operating Instructions)

Maintenance • Regular safety inspection (at least once a year)

•Maintenance checklist B •Maintenance checklist C

•Maintenance checklist (cold store) B •Maintenance checklist (cold store) C

(USA)

dUNGHE/NRICH Steering

008 000 000 00079

04.14

1

Electrical System

(USA)

tUNGHEINRICH

Safety instructions

03.06

1

(USA)

Safety instructions and important explanations are indicated by the following pictograms:

Is displayed prior to all safety instructions that must be observed in order to avoid personnel risks.

yjy

Is displayed prior to all instructions that must be observed in order to avoid material damage.

Q

Is displayed prior to all instructions and explanations.

A DANGER

This message indicates a hazardous situation that, if not avoided, will result in death or serious injury. The instructions, safety precautions, actions or procedures relating to this message must be observed to avoid the risk of death or serious injury.

awarning

This message indicates a hazardous situation that, if not avoided, could result in death or serious injury. The instructions, safety precautions, actions or procedures relating to this message must be observed to avoid the potential risk of death or serious injury.

acaution

This message indicates a hazardous situation that, if not avoided, may result in minor or moderate injury. The instructions, safety precautions, actions or procedures relating to this message must be observed to avoid the risk of minor or moderate injury.

IMPORTANT This message appears if special precautionary measures are needed to ensure that the correct action is taken or to prevent damage to or malfunction of the industrial truck or a component.

NOTICE

This message appears if special information, instructions or indications are needed with regard to procedures, equipment, tools, pressures, loads, and other special data.

tUNGHEINRICH

Component Arrangement

03.07

1

ETR 320 Item

Motor compartment

Name

1

Drive motor

2

Brake

3

Steering motor

4

Steering angle sensor

5

Brake loosening screws

(USA)

tUNGHEINRICH

Component Arrangement

03.07

2

(USA)

Name

Drive wheel Driving plate with gears

Inspection hatch for tightening the bolts in the driving plate from the battery compartment

tUNGHEINRICH

Component Arrangement

03.07

3

(USA)

Pantograph attachment Item

Name

1

Valve shift forward / backward

2

Side shift

3

Hydraulic valve

4

Valve

5

Forward shift cylinder

6

Tilt cylinder

tUNGHEINRICH

Component Arrangement

4

03.07

Operator's cab Item

Name

1

Valve block

2

Steering control (3U8)

3

Multipilot

4

EMERGENCY STOP switch

5

Fuses

6

MFC hydraulics (2U12)

7

Dead man switch

8

Brake button

9

Steering wheel

10

Display

(USA)

tUNGHEINRICH

Component Arrangement

5

03.07

Behind the backrest Item

Name

1

Fuses

2

Lift control (2U9)

3

Drive control (1U17)

4

Support wheel adjustment

(USA)

tUNGHEINRICH

Technical data

04.06

ETR 320 Awarning

The values listed below are maximum values and must not be exceeded.

Pin assignment X100

Pins X100_01 X100_02 X100_03 X100_04 X100_05 X100_06 X100_07 X100_08 X100_09 X100_10 X100_11 X100_12 X100_13 X100_14 X100_15 X100_16 X100_17 X100_18 X100_19 X100_20

Name SW10 RLY10 RLY10CAN_H CAN_L

swo

Drive control (AS4814i) Specification Mech. switch Isolated relay Isolated relay

Hall, digital

Schl2

Analog input SW6 SW1 SW5 ANLG0+ PropO_AStar 3 Star GND CAN_H CAN_L

Ind. prox.

Hall, digital Ind. prox. +12 V 2 A, 24 V 12 V star GND star

Analog input

Function Free Horn Horn power supply +48 V JustCap JustCap Free Free Coding Motor temp + Free Free Footbrake signal Dead man inv.

Free Brake Star point 12 V Star point GND JustCap JustCap Measuring port Ubatt

1

(USA)

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL