Liebherr Crane HSG 5-18 Operator’s Manual SN 180187 – PDF DOWNLOAD

Operator's manual

Model:

Serial number:

en

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Product ID Commercial name: Type:

Replaceable equipment AZ 0111.01.01

Document ID ORIGINAL OPERATOR'S MANUAL Author: Version: Issued:

LWN / Technical Documentation Department V01.01 20181120_093551

Manufacturer Negrini Via Torricelli 4 41013 Castelfranco Emilia Modena Italien +39 / 059 923110

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Foreword

The name Liebherr doesn't just stand for products and services. It has become a byword for ideas and innovations. For progress which has proved its worth in the marketplace.

We constantly strive to extend and improve our diverse range of products and services. This requires ongoing cooperation and sharing of experience with our customers and business partners throughout the world. We are therefore grateful for any ideas and suggestions for improvements.

Inform Liebherr customer service if the machine is sold or bought by a previous owner.

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Foreword

Operator's manual

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Notes regarding the documentation

Components of the documentation Operator's manual Information for safe operation and preventive maintenance of the machine

Technical information Information about the electrical system and hydraulic system of the machine Spare parts catalog Information about procurement of spare parts

Load charts Load charts for all machine setups The entire documentation is saved on the CD-ROMs. The depicted symbols provide information about content of CD-ROM.

Current documentation status The delivered documentation is compiled exclusively for the listed serial number.

Therefore, it cannot be used for other machines of the same series.

To ensure that the documentation is completely up-to-date at all times: – Do not remove individual documents.

– Reprint missing or illegible pages from the supplied CD-ROM and replace them or request new ones from the Liebherr customer service.

– File new documents immediately (e.g. for conversion work).

– Replace changed document and destroy the current status (this especially applies to load charts).

– Always replace CD-ROM with updated version, for example from the change documentation.

– If the documentation is available in several languages, make sure that all language versions are updated.

Storing the documentation The operator's manual must always be kept ready at hand in the cabin.

The currently required load charts must be kept in the cabin.

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Notes regarding the documentation

Operator's manual

Spare parts catalog and technical information must be available to maintenance personnel and Liebherr service personnel as required.

Structure of the operator's manual The operator's manual consists of individual, consecutively numbered chapters.

Table of contents provides information about the structure of the individual chapters.

Work steps are described in the chapters. Their order must be strictly observed.

Display conventions Illustrations The illustrations in this operator's manual serve to convey information and principles. Simplified or schematic representations may differ from the current machine equipment.

Numerical values and units This machine was designed and built according to the metric system of units. The numerical values in the imperial system of units are converted and rounded.

Symbols Symbol *

Meaning Optional additional equipment Requirement must be met.

Perform action.

Consequence of an action

Symbols

Symbols in illustrations Symbol

Meaning

Actions

Imperative sequence of multiple actions in an illustration

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Operator's manual

Notes regarding the documentation

Symbol

Meaning Random sequence of multiple actions in an illustration

Consequences of actions

Consequences of actions with imperative sequence Consequences of actions with random sequence

Exact enlargement of an area

Enlargement of an area or a component in the same perspective as in the illustration

Enlargement of an area or a component in a different perspective as in the illustration

Symbols in illustrations

Marking of warning messages

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Notes regarding the documentation

Operator's manual

Name

Description

1

Warning signs

Warns of possible risk of injury.

2

Signal word

For further information see: signal words

3

Source of danger

Explanation of danger (contexts)

4

Measures

Measures to prevent the danger

5

Consequences of the danger

Consequences in case of non-observance and possibly additional information required for comprehension

Marking of warning messages

Signal words DANGER Indicates an immediate dangerous situation which will result in death or serious injuries if it is not avoided. u Refers to current action to reduce or avoid the danger(s).

WARNING Indicates a dangerous situation which could result in death or serious injury if it is not avoided. u Refers to current action to reduce or avoid the danger(s).

CAUTION Indicates a dangerous situation which could result in minor or moderate injury if it is not avoided. u Refers to current action to reduce or avoid the danger(s).

NOTICE Indicates a dangerous situation which could result in material damage if it is not avoided. u Refers to current action to reduce or avoid the danger(s).

Further markings Note Indicates useful tips and hints. u Refers to the current action and demonstrates how to perform actions in an easier way.

Publisher's imprint Version In the interest of our customers, we reserve the right to make changes in line with technical developments. This documentation therefore corresponds to the technical

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Operator's manual

Notes regarding the documentation situation at the time of delivery of the machine, and not to the current state of development at the manufacturer.

Copyright notice Litronic is a registered trademark of Liebherr.

The documentation is protected by copyright. Copying and reproducing the load charts in connection with work planning and operation of the machine is expressively permitted. Other than that, the documentation may not be duplicated, reproduced, microfilmed, translated or converted for storage and processing in computer systems, either wholly or partially, without the written consent of Liebherr. © Copyright by Liebherr All rights reserved.

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Notes regarding the documentation

Operator's manual

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Technical terms and abbreviations

List of abbreviations Abbreviation

Technical term

ANSI

American National Standards Institute

ASME

American Society of Mechanical Engineers

BGV

Berufsgenossenschaftliche Vorschriften

CAN

Controller Area Network

DIN

Deutsches Institut für Normung

EN

European Norm

IEC

International Electrotechnical Commission

IP

International Protection

ISO

International Organization for Standardization

LiDAT

Liebherr-Data Transmission

MDE

Maschinendatenerfassung

AUSTRIAN STANDARDS (ÖNORM)

Österreichische Norm

OSHA

Occupational Safety and Health Administration

PDE

Prozessdatenerfassung

PDR

Prozessdatenreport

RCN

Rope Category Number

REACH

Regulation concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals

SWL

Safe Working Load

List of abbreviations

Glossary Technical term

Definition/explanation

American National Standards Institute

American institute for standardization of industrial procedures.

American Society of Mechanical Engineers

American Society of Mechanical Engineers (ASME).

Berufsgenossenschaftliche Vorschriften Accident prevention regulations issued by the German Mutual Indemnity Associations.

Controller Area Network

Serial data transmission system.

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Technical terms and abbreviations

Operator's manual

Technical term

Definition/explanation

Deutsches Institut für Normung

Most important national standards organization in the Federal Republic of Germany.

European Norm

Regulations that were issued by one of the three European Standardization Committees (European Committee for Standardization, European Committee for Electrotechnical Standardization and European Telecommunications Standards Institute).

International Electrotechnical Commission

International Standardization Organization for standards in the field of electrotechnology and electronics.

International Protection

Classified degree of protection that define the suitability of electrical equipment for different ambient conditions (water, dust, etc.) as well as protective measures to protect against possible hazards during their use.

International Organization for Standardi- International association of standardization organizations that drafts zation and issues international standards.

Liebherr Data Transmission

Data transmission system that provides information for localizing and operating machines.

Lastmomentbegrenzung

Electronic overload protection system.

Maschinendatenerfassung

Recording and saving the most important machine data (state, utilization, operating times, etc.).

ÖNORM

National standards organization of the Austrian Republic.

Occupational Safety and Health Administration

American Federal Authority that was established to enforce the Federal Labor Safety Law and issues safety regulations for the industry.

Prozessdatenerfassung

System for electronic recording, saving and visualization of process data.

Prozessdatenreport

System for electronic data evaluation and reporting of process data.

Pull-down

Additional rope guide with rope fixing point for interchangeable equipment.

Rope Category Number

Rope category number in acc. with ISO 4309.

Regulation concerning the Registration, European regulation concerning the Registration, Evaluation, AuthorEvaluation, Authorisation and Restricization and Restriction of Chemicals (REACH). tion of Chemicals Safe Working Load

Maximum admissible load without consideration of dynamic forces.

Glossary

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Contents

1

Product description

19

1.1

Type plate

20

1.2

Declaration of conformity

21

1.3

Appropriate use

22

1.4

Inappropriate use

23

1.5

Machine

25

1.5.1

Slurry wall grab overview

25

1.5.2

Technical data

26

1.6

2

Components

35

1.6.1

Guide bars

35

1.6.2

Jaw mounting block

37

1.6.3

Grab mounting block

38

1.6.4

Carbody counterweight

38

Safety instructions

43

2.1

Safe operation of machine

43

2.1.1

Personnel selection

43

2.1.2

Systematic approach to achieve a safe working environment

43

2.1.3

Preventive maintenance

44

2.2

Areas of responsibility

45

2.2.1

Manufacturer

45

2.2.2

Owner

45

2.2.3

Machine operator

46

2.2.4

Slinger

46

2.2.5

Signaller

47

2.2.6

Maintenance personnel

47

2.2.7

Installation personnel and disassembly personnel

47

2.2.8

Helper

48

2.2.9

Liebherr service personnel

48

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CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL