Caterpillar BMA LTCC PMC-R V16 B9658 Parameter Manual EM027364-00 – PDF DOWNLOAD

Page 1

EM027364-00-EN M01482-11 February 2017
_________________________ BMA LTCC PMC-R V16 B9658 _________________________
Parameter Manual

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CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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BMA Shield PMC-R Parameter Manual EM027364-00 Page 2 - 172 CONTENTS PMC-R Menu Navigation .................................................................................. 4 Menu Plan 4 PMC-R Menu Headings 5 Changing Parameters ........................................................................................ 6 Numeric Parameters 6 Text Parameters......................................................................................................6 Parameter Descriptions ..................................................................................... 7 Auxiliary Functions 7 Operation ...................................................................................................................... 7 Remote Operation ......................................................................................................... 7 Example of an Auxiliary Function .................................................................................. 9 Special Auxiliary Functions 10 Measured Values ........................................................................................................ 11 System Parameters............................................................................................... 15 Error Messages 17 Global Parameters ................................................................................................ 25 Local Values 29 Service Parameters 36 SRB Parameters (Shearer Running Batch) ........................................................... 40 ASQ Parameters 51 ASQ Gate Parameters 60 Batch Parameters ................................................................................................. 72 Top Coal Caving Parameters 75 Rear Conveyor Pull ............................................................................................... 87 Bankpush Parameters 91 Conveyor Pullback Parameters 95 PSA Parameters ................................................................................................... 98 Flipper Parameters 100 Forepole Parameters .......................................................................................... 106 Position Spray Parameters 108 PPD Parameters 111 Caving Spray Parameters ................................................................................... 114 Travel Zone Parameters 115 Anti-collision Parameters .................................................................................... 116 Line Parameters 124 Buttress Shields Parameters 126 Motion Monitor .................................................................................................... 132 Windblast Parameters 137 Valve Cycle Count Parameters ........................................................................... 139 Remote Control Parameters .............................................................................. 140 Emergency Stop 143 Diagnostics ......................................................................................................... 145 APPENDIX: .................................................................................................... 155
BMA Shield PMC-R Parameter Manual EM027364-00 Page 3 - 172 Additional Information .................................................................................. 155 Server LED indications ........................................................................................155 PMCR code plug information 156 Geometry index information ................................................................................156 PLC Tables 157 Default Parameter Listing ............................................................................. 159

PMC-R Menu Navigation

By pushing the key ‘R’ or ‘K’ keys it is possible to select different menus. The selected menu is shown in the LCD information display.

Menu Plan

By pushing the key ‘L’ or ‘M ’ it is possible to scroll up and down the menu to select various menu displays. These displays provide information on the functioning of the PMC-R system or allow the user to alter parameters affecting the operation of the PMC-R system.

BMA Shield PMC-R Parameter Manual EM027364-00 Page 4 - 172
Menu structure in PMC®-R (columns from left to right) Figure 1 Menu Structure

PMC-R Menu Headings

• AUXILIARY FUNCTIONS

• IDLE DISPLAY

• REMOTE CONTROL

• MEASURED VALUES

• SYSTEM PARAMETER

• ERROR MESSAGES

• GLOBAL PARAMETER

• LOCAL VALUES

• SERVICE

• SRB PARAMETERS

• ASQ PARAMETER

• BATCH PARAMETER

• TCC PARAMETERS

• REAR CONVEYOR PULL

• BANKPUSH PARAM.

• CONV PULLBACK

• PSA PARAMETER

• FLIPPERS

• FOREPOLE

• POSITION SPRAY

• CAVING SPRAY

• TRAVEL ZONE PARAMETER

• ANTICOLLISION

• LINE PARAMETER

• BUTRESS SHIELDS PARAMETERS

• MOTION MONITOR

• PPD PARAMETERS

• WINDBLAST

• VALVE CYCLE COUNT

• ASQ GATE PARAMETERS

• EMERGENCY STOP

• DIAGNOSTIC

BMA Shield PMC-R Parameter Manual EM027364-00 Page 5 - 172

Changing Parameters

Many of the menu displays in the PMC-R menu are adjustable parameters that affect the way the supports operate. There are two types of parameters in the PMC-R program.

• Numeric parameters (those preceded by a * symbol)

• Text parameters

Parameters can be changed following the procedures below.

Numeric Parameters

Numeric parameters can be changed by

• Navigate to the menu item you wish to change

• Press the ‘Enter’ key

• If the parameter is password protected the screen will show PASSWORD?

• Enter the password with the Numeric keys and press the ‘Enter’ key again

• Press the Numeric keys to enter the new value for the parameter

• Press the ‘Enter’ key again to save the new parameter.

Text Parameters

Text parameters can be changed by

• Navigate to the menu item you wish to change

• Press the ‘P’ key (or for some parameters the ‘N’ key)

• If the parameter is password protected the screen will show PASSWORD?

• Enter the password with the Numeric keys and press the Enter key

• Press the ‘P’ key to scroll through the parameter options to the desired setting

WARNING

Many of the parameters are password protected from view and to prevent inadvertent altering of parameters. Changes too many of the parameters could result in damage to equipment and / or danger to personnel.

BMA Shield PMC-R Parameter Manual
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EM027364-00

Parameter Descriptions

Auxiliary Functions

Auxiliary functions allow operators to operate adjacent shield functions that do not have a dedicated key on the PMC-R keyboard. Accessing the Auxiliary Functions menu with the menu navigation keys will only display the Auxiliary Functions menu headline but not allow operation

Operation

• To operate an auxiliary function an adjacent support must be selected using the ‘H’ or ’I’ keys.

• Selecting an adjacent support also autom atically brings up the Auxiliary Functions menu.

• The ‘L’ and ‘M ’ keys are used to scroll up and down the menu of auxiliary functions once the menu is accessed.

• Operation of the function(s) is made using the ‘N’ and ‘P’ keys.

• When the ‘P’ key is used to activate a function it is a ‘DEADMAN’ key. The function will be carried out only as long as the key is pressed.

Remote Operation

If remote operation is enabled (see ‘Remote’ Parameter in Global Parameters) then the desired remote shield may be selected by first pressing the ‘H’ or ‘I’ key, followed by the ‘ENTER’ key and using the ‘N’ and ‘P’ keys to select the shield.

Press the ‘N’ key to decrease and the ‘P’ key key to increase the distance to the shield you want to operate (adjacent shield, up to 5=5th adjacent shield). Press the ‘ENTER’ key to accept the selection. The selected shield can then be operated.

A full list of the available auxilliary functions is shown below:

BMA Shield PMC-R Parameter Manual EM027364-00 Page 7 - 172

Pressing the key extends the baselift cylinder.

Pressing the key operates the front AFC ram cylinder, which pushes the front AFC across.

Pressing the key energises the high pressure set solenoid.

3-leg and 4-leg shields only

Pressing the key raises the roof canopy front legs

Pressing the key lowers the roof canopy front legs

3-leg and 4-leg shields only

Pressing the key raises the roof canopy rear legs

Pressing the key lowers the roof canopy rear legs

3-Leg shields only

Pressing the key retracts the side seal.

Pressing the key retracts the side seal.

Run of Face & MG Butress 4-leg Shields only.

Pressing the key energises the Seal in solenoid.

Run of Face & MG Butress 4-leg Shields only.

Pressing the key retracts the Goaf seal.

Pressing the key retracts the Canopy seal.

Pressing the extends the front flipper.

Pressing the key retracts the front flipper.

3-leg (version 1 & 3). Shields 3-5 & 155-158 only.

Pressing the extends the rear caving flipper.

Pressing the key retracts the rear caving flipper.

3-leg (version 2). Shields 150-154 only.

Pressing the extends the Forepole

Pressing the key retracts the Forepole.

BMA Shield PMC-R Parameter Manual EM027364-00 Page 8 - 172
Baselift OUT ram out ON High press. SET Seal IN Seal out GOAF CNPY FrontFlipper IN OUT PropFront SET LOW PropRear SET LOW Cav.Flipper IN OUT Forepole IN OUT Seal IN OUT

Run of Face and 3-leg shields only

Pressing the key energises the shearer water curtain spray mounted under the canopy tip.

Run of Face and 3-leg shields only

Pressing the key energises the shearer water curtain spray mounted under the canopy tip.

TG 3-Leg Shields(Version 3) Shields 158 - 155

Pressing the key retracts the Antitopple Cylinder 3-leg (version 1) only. Installed on No.3 shield

Pressing the key extends the Underframe Cylinder on the MG Drive frame.

Pressing the key retracts the Underframe Cylinder on the MG drive frame.

Pressing the key activates the red warning lamp

Pressing the key activates the green warning lamp

Example of an Auxiliary Function

BMA Shield PMC-R Parameter Manual EM027364-00 Page 9 - 172
Use P button to operate the side seal water spray Side Spray ON PS Spray ON Caving Spray ON Underframe IN OUT Antitopple IN Warn.Lamp LED1 LED2

Special Auxiliary Functions

Special auxiliary functions are additional items in the auxiliary functions menu only available on the MG or TG solid group of SCUs (usually there are several shields at the M/G and at the T/G pushing together as a group)

These are not Deadman functions. They act as if you operate the 5 key (lock on push) on all the supports within the solid group simultaneously.

1-6 Shield only

Pressing the key cancels the rear AFC advance, which pulls the rear AFC across in the Maingate area.

RCP

Main

Pressing the key operates the rear AFC advance, which pulls the rear AFC across in the Maingate area.

150-155 Shield

Pressing the key cancels the rear AFC advance, which pulls the rear AFC across in the Tailgate area.

Pressing the key operates the rear AFC advance, which pulls the rear AFC across in the Tailgate area.

BP Solid MG group

Pressing the key turns the Bankpush solid ‘ON’ at MG

Pressing the key turns the Bankpush solid ‘OFF’ at MG

BP Solid TG group

Pressing the key turns the Bankpush solid ‘ON’ at TG

BMA Shield PMC-R Parameter Manual
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EM027364-00
Pressing the key turns the Bankpush solid ‘OFF’ at TG ON OFF
BP MAIN ON OFF RCP Tail ON OFF BP TAIL ON OFF

Measured Values

This menu has displays that show the values measured by the sensors on each support e.g., leg pressures and the ram stroke value. It is not possible to change these values - they are for display only.

• Pressures values are shown in bar

• The ram stroke extension is displayed as a % of full stroke

• Each of the displays can be used to show the sensor readingsof the support being operated and its neighbours up to 5 shields away. Switch from support to support with the N and P keys. The first characters in each display show which support is being monitored.

0 = measured values of own shield

X< measured values of left shields

X> measured values of right shields

Face hydraulic System (main) Pressure (in bar).

Measured from port E1 at the server SCU and the 3 dedicated face shields

Face hydraulic Return Pressure (in bar).

Measured from port E2 at the server SCU and the 3 dedicated face shields

Face hydraulic High Pressure (in bar).

Measured from port D2 at the server SCU

SERVER ONLY

Status of the BSL overload bit from the PLC.

Status of the dump valve bit from PLC

1 = ‘healthy’ signal

SERVER ONLY

Status of the BSL remote stop switch

Status of the BSL push accept button.

Values in the range 270 - 475 = OK

BMA Shield PMC-R Parameter Manual EM027364-00 Page 11 - 172
MEASURED VALUES Psys 10 20 30 40 Pret 9 12 13 15 Phi 400 BSLovl.:0 DumpValve:0 bsl stop:340 acc.:-1

0= prop >> 402

Leg Pressure (in bar) on selected support Dependant on PMCR orientation to whether left or right leg.

0= << prop 402

Leg Pressure (in bar) on selected support Dependant on PMCR orientation to whether left or right leg.

0= prop front >> 402

Left front Leg Pressure (in bar) on 4-leg supports

0= << prop front 402

Right front Leg Pressure (in bar) on 4-leg supports

0= prop rear 402

Rear Leg Pressure (in bar) on 3-leg supports

0= ramstroke 98

Ram cylinder extension ( in % ) of full stroke

0= ramstroke2 98

Outrigger cylinder extension on 4-leg shields ( in % ) of full stroke

0= flipper reed. 67

Flipper Position (in %) 0 = Flipper fully retracted 100 = Flipper fully extended Measured from SCU port D1

0= rear conv. 98

Rear conveyor cylinder stroke (in %) 0 = Rear conveyor fully retracted 100 = Rear conveyor extended

0= caving shield. 20

Caving shield cylinder stroke (in %) 0 = Caving shield fully retracted 100 = Caving shield fully extended

Caving slide cylinder stroke (in %)

0= caving slide. 67

0 = Caving slide fully retracted

100 = Caving slide fully extended

Forepole cylinder stroke (in %) (3-Leg V2 only)

0= forpole reed. 67

0 = Forepole fully retracted 100 = Forepole fully extended

Calculated Height from the Tilt Unit (in mm )

0= tiltH1 ~~~

EM027364-00

Displays the height from the projected floor to the Canopy Tip.

BMA Shield PMC-R Parameter Manual
Page 12 - 172

Calculated Height from Tilt Unit (in mm )

Displays the height from the floor to the Top Leg Retention Pin.

Calculated Height from Tilt Unit (in mm )

Displays the height from the floor to the top Lemniscate Linkage Pin.

Calculated Height from Tilt Unit (in mm)

Displays the front reference height

Calculated Height from Tilt Unit (in mm)

Displays the rear reference height

Difference in Angle between the base sensor and the caving shield sensor values. (in deg)

Angle from the Base Tilt Sensors (in deg)

Diference in Angle between base and the Canopy. (in deg)

Shows the relative angle between the caving shield and Canopy. Input for Compensation cylinder protection.

Displays the amount of convergence detected since the shield was last set.

Displays the calculated distance to the projected floor level of the Caving Slides Tip.

Status flags of TCC operations on the shield

TCC shr cnt.: Counter for number of completed shears since last automatic TCC operation. Resets when counter = target or after SRB Newstart.

cmpl.: Status flag for completion of TCC operations.

0= TCC has not been operated since last ASQ

1= TCC operation has been performed on shield. Resets to 0 when ASQ is complete or SRB state change

BMA Shield PMC-R Parameter Manual EM027364-00 Page 13 - 172
0= tiltH2 ~~~ 0= tiltH3 ~~~ 0= tiltalpha1 ~~~ 0= tiltepsilon ~~~ 0= tiltHm1 ~~~ 0= tiltHm2 ~~~ TCC shr cnt. 1 cmpl. 0 0= tiltcomp ~~~ 0= tiltgamma ~~~ 0= converg.dist ~~~ 0= Cav.Slide Tip ~~~

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

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