Bomag Sanitary Landfill Compactor Fast Moving Soil Compactor Bc 672 Rb Bc 672 Eb Bc 772 Rb Bc 772 R

Operating instructions Maintenance instructions

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Catalogue number

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BOMAG machines are products from the wide product range of BOMAG compaction equipment.

Foreword

The vast experience of BOMAG as well as state-of-the-art production and testing methods, such as lifetime tests of all important components and most stringent quality demands, ensure highest reliability of your machine.

You should only operate the machine after you have been instructed and by observing these instructions.

Please observe strictly the safety regulations.

Please observe also the guidelines of the Civil Engineering Liability Association "Safety Rules for the Operation of Road Rollers and Soil Compactors" and the applicable instructions for prevention of accidents.

This manual comprises: ●

safety regulations

●

operating instructions

●

maintenance instructions

●

trouble shooting

Always keep this manual close at hand, e.g. in the tool compartment of the machine or in the container provided for this purpose. This operation and maintenance manual is part of the machine.

For your own personal safety you should only use genuine BOMAG spare parts.

We reserve the right for technical modifications without prior notification.

Using these instructions will ●

help you become acquainted with the machine.

These operating and maintenance instructions are also available in other languages.

●

avoid malfunctions caused by operating errors.

You can also obtain the spare parts catalogue and the repair instructions from your BOMAG dealer against the serial number of your machine.

Compliance with the maintenance instructions will ●

increase the reliability of the machine on the waste disposal site,

●

prolong the lifetime of the machine,

●

reduce repair costs and downtimes.

BOMAG does not assume liability for the function of the machine ●

●

if the operation of the machine does not comply with the operating instructions, if the machine is used for purposes other that the ones mentioned in these instructions (refer to the safety regulations).

Information about the correct use of our machines on waste disposal sites are also available from your BOMAG dealer.

The above mentioned and following notes do not extent or replace the warranty and liability conditions mentioned in the general terms of business of BOMAG. We wish you successful work with your BOMAG machine.

BOMAG GmbH & Co. OHG Printed in Germany Copyright by BOMAG

No warranty claims can be lodged for damage resulting from ●

operating errors,

●

insufficient maintenance and

●

the use of wrong fuels and lubricants.

Please note!

These instructions were written for the operator and the service personnel on the waste disposal site.

BC 672 RB/EB,BC 772 RB/RS

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Please fill in ............................

Machine type (Fig. 1) ............................

Serial-number (Fig. 1 and 2) ............................

Engine type (Fig. 3) ............................

Engine number (Fig. 3)

L

Note

Fig. 1

Supplement the above data together with the commissioning protocol.

During commissioning our organisation will instruct you in the operation and maintenance of the machine.

Please observe strictly the safety regulations and all notes on risks and dangers!

Fig. 2

Fig. 3

6

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BC 672 RB/EB,BC 772 RB/RS

Table of Contents

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3.1 General notes

28

3.2 Description of indicators and control elements

28

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4.1 General notes

44

4.2 Tests before taking into operation

44

4.3 Starting the engine

45

4.4 Starting under low temperatures

48

4.5 Starting with jump leads

49

4.6 Driving the machine

49

4.7 Emergency exit

52

4.8 Actuating the emergency stop switch

53

4.9 Operating the dozer blade

53

4.10 Operating the bucket (RS)

54

4.11 Operating the service brake

56

4.12 Operating the parking brake

57

4.13 Starting and adjusting the air conditioning

58

4.14 Air conditioning, switching Reheat – operation on/off

62

4.15 Air conditioning, changing between circulation air/fresh air operation

63

4.16 Air conditioning, heating operation

64

4.17 Shutting the engine down

65

4.18 Parking on a slope

67

4.19 Towing the machine

68

4.20 Transport of the machine

70

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5.1 General notes on maintenance

74

5.2 Fuels and lubricants

75

5.3 Table of fuels and lubricants

78

5.4 Running-in instructions

79

5.5 Maintenance chart

80

5.6 Check the engine oil level

82

5.7 Checking the fuel level

82

5.8 Checking the hydraulic oil level

83

5.9 Visual inspection of the machine for damage and leaks

83

5.10 Check the coolant level

84

5.11 Check the oil level in the splitter gear

86

5.12 Checking/emptying the fuel pre-cleaner (water separator)

86

5.13 Lubricating the joints and bearings on the bucket (RS)

87

5.14 Service the air conditioning (summer operation)

88

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Table of Contents

5.15 Check the fastening of the scrapers

91

5.16 Change the engine oil

92

5.17 Changing the engine oil filter

93

5.18 Check the engine mounts

93

5.19 Checking condition of radiator, intercooler and hydraulic oil cooler, clean, cleaning the engine 94 5.20 Checking the oil level in the planetary gears

96

5.21 Checking the battery, greasing the poles, checking the battery disconnect switch 96 5.22 Checking, filling the central lubrication system

97

5.23 Checking the condition and tension of the generator V-belt, replacing the Vbelt 99 5.24 Check condition and tension of refrigerant compressor V-belt, replace the Vbelt 101 5.25 Checking the condition and tension of the fan V-belt, replacing the V-belt 102 5.26 Replacing the fresh air and circulation air filters

104

5.27 Checking the anti-freeze concentration

105

5.28 Oil change in planetary gear

106

5.29 Checking, adjusting the valve clearance

107

5.30 Changing the fuel filter cartridge

108

5.31 Changing the fuel prefilter element

109

5.32 Checking the fastening of engine / turbo charger / combustion air hoses 111

8

5.33 Changing the fuel filter for the cabin heater (diesel)

112

5.34 Checking, cleaning the oil bath air filter for the cabin heater (diesel)

112

5.35 Changing the hydraulic oil fine filter

113

5.36 Changing hydraulic oil and breather filter

114

5.37 Change oil and filter in the splitter gear

116

5.38 Checking the condition of the articulated joint

117

5.39 Changing the injection valve

118

5.40 Check turbo charger compressor outlet, clean if necessary.

118

5.41 Changing the crankcase ventilation valve

119

5.42 Changing the coolant pump

120

5.43 Changing the pressure retaining valve on te injection pump

120

5.44 Changing the coolant, venting the cooling system

121

5.45 Adjust scrapers and edge cutter

122

5.46 Replacing the pad foot caps

123

5.47 Checking the cutting plates, replacing the cutting plates if necessary

126

5.48 Changing the dry air filter cartridge

126

5.49 Retightening bolted connections

128

5.50 Checking the preheating system. Maintenance in case of frost.

129

5.51 Fill the provision tank for the windscreen washer system

130

5.52 Drain off dirty fluids from front and rear frame

131

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Table of Contents

5.53 Conservation

132

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6.1 General notes on trouble shooting

134

6.2 Engine problems

135

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Table of Contents

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1 Technical Data

BC 672 RB/EB,BC 772 RB/RS

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Fig. 4

Dimensions in mm

A

B

B2

B3

D

H

H2

H4

K

L

BC 672 RB

3500

3800

3550

3775

1660

4120

3820

1950

6000

8120

BC 672 EB

3500

3800

3200

3775

1580

4120

3820

1050

600

8120

*

Weights Operating weight CECE Front axle load CECE Rear axle load CECE Engine Engine manufacturer Type Cooling Number of cylinders Rated power ISO 9249 Rated speed Electric equipment, operating voltage Batteries, 2 pcs.

Drive system Driven compactor wheels

12

BC 672 RB

BC 672 EB

kg kg kg

32100 15300 16800

28900 14100 14800

kW rpm V

Deutz BF 6M 1015CP(EPA) Water 6 314 2100 24

Deutz BF6M 1015CP(EPA) Water 6 314 2100 24

12/180 hydrostatic 4

12/180 hydrostatic 4

V/AH

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BC 672 RB/EB,BC 772 RB/RS

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BC 672 RB

BC 672 EB

Travel characteristics Travel speed Travel range I Travel range II Gradability (soil dependent) Steering angle Oscillation angle Inner track radius

km/h 0 to 4,5 forward, reverse 0 to 4,5 forward, reverse km/h 0 to 12 forward, reverse 0 to 12 forward, reverse % 100 100 +/- degree +/- degree mm

40 15 3090

40 15 3090

pcs. pcs. mm

60 50 1350

50 50 1350

hydrostatic mech./hydrost. mech./hydrost.

hydrostatic mech./hydrost. mech./hydrost.

Oscill.-articul. hydraulic

Oscill.-articul. hydraulic

mm

1200

1200

mm

120

120

l l l

500 350 approx. 44

500 350 approx. 44

Compactor wheels Number of teeth, front Number of teeth, rear Compaction width per wheel side Brake Service brake Parking brake Emergency brake, emergency stop Steering Type of steering Steering operation Dozer blade Height adjustment above ground level Height adjustment below ground level Filling capacities Fuel (diesel) Hydraulic oil Coolant *

The right for technical modifications remains reserved

BC 672 RB/EB,BC 772 RB/RS

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7HFKQLFDO 'DWD

Fig. 5

Dimensions in mm

A

B

B2

B3

D

H

H2

H4

K

L

BC 772 RB

3500

3800

3550

3775

1620

4100

3810

1950

580

8120

BC 772 RS

3875

3800

3550

3775

1660

4120

3820

1800

600

9275

*

Weights Operating weight CECE Front axle load CECE Rear axle load CECE Engine Engine manufacturer Type Cooling Number of cylinders Rated power ISO 9249 Rated speed Electric equipment, operating voltage Batteries, 2 pcs.

Drive system Driven compactor wheels

14

BC 772 RS

BC 772 RB

kg kg kg

36800 20500 16300

36800 17421 19379

kW rpm V

Deutz BF 6M 1015CP(EPA) Water 6 330 2100 24

Deutz BF6M 1015CP(EPA) Water 6 330 2100 24

12/180 hydrostatic 4

12/180 hydrostatic 4

V/AH

%20$*

BC 672 RB/EB,BC 772 RB/RS

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• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL