Pioneer Cdj 900 Service Manual & Repair Guide

ORDER NO.

RRV4000 CDJ-900

MULTI PLAYER

CDJ-900 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

CDJ-900

CUXJ

AC 120 V

CDJ-900

SYXJ8

AC 220 V to 240 V

CDJ-900

FLXJ

AC 110 V to 240 V

CDJ-900

KXJ5

AC 220 V to 240 V

CDJ-900

AXJ5

AC 220 V

Remarks

For details, refer to "Important Check Points for good servicing".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2009 K-IZE OCT. 2009 Printed in Japan

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SAFETY INFORMATION A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING B

This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

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IMPORTANT

Laser Pickup specifications and Laser characteristics THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON.

For CD

Wave length (typ) : 790 nm Operation output : 4 mW CW, Class 1 Maximum output : Class 1 (Under fault condition)

Additional Laser Caution E

1. Laser Interlock Mechanism The position of the switch (S8902) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.)

Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ).

In the test mode ∗ the interlock mechanism will not function.

Laser diode oscillation will continue, if pin 5 of AN22022A (IC7004) on the SRV Assy is connected to GND, or else the terminals of Q7002 are shorted to each other (fault condition).

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2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

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LABEL CHECK

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(Printed on the bottom plate)

(Printed on the bottom plate)

(Printed on the bottom plate)

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CUXJ

SYXJ8

(Printed on the bottom plate)

FLXJ

(Printed on the bottom plate)

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KXJ5

AXJ5 3

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[Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol.

Please be sure to confirm and follow these procedures.

1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

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Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

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6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

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When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary. a Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

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3. Lubricants, Glues, and Replacement parts Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

4. Cleaning For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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CONTENTS SAFETY INFORMATION.......................................................................................................................................................... 2 1. SERVICE PRECAUTIONS .................................................................................................................................................... 6 1.1 NOTES ON SOLDERING ............................................................................................................................................... 6 1.2 NOTES ON FLASH ROM ............................................................................................................................................... 6 1.3 NOTES ON PANEL CPU AND GUI CPU........................................................................................................................ 6 1.4 NOTES ON LINK CONNECTOR .................................................................................................................................... 7 1.5 REPAIR OF THE JACB ASSY ........................................................................................................................................ 7 2. SPECIFICATIONS................................................................................................................................................................. 8 2.1 SPECIFICATIONS .......................................................................................................................................................... 8 2.2 DISCS / FILES PLAYABLE ............................................................................................................................................. 9 2.3 PANEL FACILITIES....................................................................................................................................................... 11 3. BASIC ITEMS FOR SERVICE ............................................................................................................................................ 14 3.1 CHECK POINTS AFTER SERVICING ......................................................................................................................... 14 3.2 PCB LOCATIONS ......................................................................................................................................................... 15 3.3 JIGS LIST ..................................................................................................................................................................... 17 4. BLOCK DIAGRAM .............................................................................................................................................................. 18 4.1 OVERALL WIRING DIAGRAM ..................................................................................................................................... 18 4.2 SIGNAL BLOCK DIAGRAM.......................................................................................................................................... 20 4.3 POWER SUPPLY BLOCK DIAGRAM........................................................................................................................... 22 5. DIAGNOSIS ........................................................................................................................................................................ 24 5.1 POWER ON SEQUENCE............................................................................................................................................. 24 5.2 TROUBLESHOOTING.................................................................................................................................................. 26 5.3 FAILURE JUDGEMENT OF THE PICKUP ASSY ........................................................................................................ 39 5.4 CONNECTION CHECK WITH THE PC........................................................................................................................ 40 6. SERVICE MODE ................................................................................................................................................................. 41 6.1 OUTLINE OF THE SERVICE MODE............................................................................................................................ 41 6.2 ABOUT THE DEVICE OF CDJ-900.............................................................................................................................. 41 6.3 DETAILS ON SERVICE MODE .................................................................................................................................... 42 7. DISASSEMBLY ................................................................................................................................................................... 55 8. EACH SETTING AND ADJUSTMENT ................................................................................................................................ 66 8.1 JOG DIAL ROTATION LOAD ADJUSTMENT ............................................................................................................... 66 8.2 ITEMS FOR WHITCH USERS SETTING IS AVAILABLE............................................................................................. 67 8.3 UPDATING OF THE FIRMWARE AND RECOVERY.................................................................................................... 67 9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................... 68 9.1 PACKING SECTION ..................................................................................................................................................... 68 9.2 EXTERIOR SECTION .................................................................................................................................................. 70 9.3 CONTROL PANEL SECTION ....................................................................................................................................... 72 9.4 JOG DIAL SECTION .................................................................................................................................................... 74 9.5 SLOTIN MECHA SECTION .......................................................................................................................................... 76 10. SCHEMATIC DIAGRAM .................................................................................................................................................... 78 10.1 SRV ASSY (1/2).......................................................................................................................................................... 78 10.2 SRV ASSY (2/2) and SLMB ASSY ............................................................................................................................. 80 10.3 MAIN ASSY (1/3)........................................................................................................................................................ 82 10.4 MAIN ASSY (2/3)........................................................................................................................................................ 88 10.5 MAIN ASSY (3/3) and USBA ASSY ........................................................................................................................... 94 10.6 JACB ASSY ................................................................................................................................................................ 96 10.7 DFLB and ENCB ASSYS............................................................................................................................................ 98 10.8 KSWB ASSY............................................................................................................................................................. 100 10.9 SLDB ASSY.............................................................................................................................................................. 102 10.10 BFLB ASSY ............................................................................................................................................................ 104 10.11 MSWB ASSY .......................................................................................................................................................... 106 10.12 JOGB ASSY ........................................................................................................................................................... 107 10.13 JFLB ASSY............................................................................................................................................................. 108 10.14 POWER SUPPLY and ACIN ASSYS ...................................................................................................................... 110 10.15 WAVEFORMS......................................................................................................................................................... 112 11. PCB CONNECTION DIAGRAM ...................................................................................................................................... 116 11.1 SRV and SLMB ASSYS............................................................................................................................................ 116 11.2 MAIN ASSY .............................................................................................................................................................. 120 11.3 USBA and JACKB ASSYS........................................................................................................................................ 124 11.4 DFLB and ENCB ASSYS.......................................................................................................................................... 126 11.5 KSWB and SLDB ASSYS......................................................................................................................................... 130 11.6 BFLB and MSWB ASSYS......................................................................................................................................... 134 11.7 JOGB and JFLB ASSYS........................................................................................................................................... 136 11.8 POWER SUPPLY and ACIN ASSYS ........................................................................................................................ 138 12. PCB PARTS LIST ............................................................................................................................................................ 140

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1. SERVICE PRECAUTIONS 1.1 NOTES ON SOLDERING A

• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.

Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.

• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.

Do NOT use a soldering iron whose tip temperature cannot be controlled.

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Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts: • Parts numbers of lead-free solder: GYP1006 1.0 in dia.

GYP1007 0.6 in dia.

GYP1008 0.3 in dia.

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1.2 NOTES ON FLASH ROM NEVER replace the FLASH ROM (IC114) on the MAIN Assy during servicing.

If the FLASH ROM is assumed to be defective, replace the whole MAIN Assy.

This FLASH ROM contains data that can only be written in at the factory.

An IEEE 802.3-based MAC address specific to this unit has been written.

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1.3 NOTES ON PANEL CPU AND GUI CPU E

After the PANEL CPU (IC8005) or GUI CPU (IC4002) is replaced, update its program.

The built-in PANEL CPU and GUI CPU contains a FLASH ROM and will not operate without a program.

For updating, proceed as follows: 1. Insert the USB flash memory device that contains the program.

2. While holding the USB STOP key pressed, turn on the unit.

Hold the USB STOP key pressed until the “Pioneer” logo disappears.

3. Updating starts.

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1.4 NOTES ON LINK CONNECTOR If the LINK connector (JA1301) is replaced during a repair of the MAIN Assy, detach the ID LABEL (AXW7015) from the old connector then attach it to the new connector.

As an IEEE 802.3-based MAC address specific to this unit has been printed on the ID LABEL (AXW7015) be sure to attach it.

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ID LABEL

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MAIN Assy

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1.5 REPAIR OF THE JACB ASSY

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When repairing the JACB Assy, note the following: On part of the initial-lot JACB Assy, the DCN1186 (470 ohms, Part description No. 471) is mounted as the resistors (R8820–8823, 8839–8844, 8855, and 8856). In such a case, mount a new DCN1186 during replacement. (See the section 10.6 JACB ASSY.) This applies only to the initial-lot products for the destinations SYXJ8 and FLXJ. For products for other destinations, replace with the DCN1185 (330 ohms, Part description No. 331), as described in the circuit diagram.

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2. SPECIFICATIONS 2.1 SPECIFICATIONS A

Power requirements.................................... AC 120 V, 60 Hz (CUXJ) AC 220 V to 240 V, 50 Hz/60 Hz (SYXJ8, AXJ5) AC 110 V to 240 V, 50 Hz/60 Hz (FLXJ) AC 220 V, 60 Hz (KXJ5) Power consumption................................................................... 26 W Power consumption (standby).................................................. 0.4 W Main unit weight....................................................................... 3.9 kg External dimensions......305 mm (W) x 115.6 mm (H) x 385 mm (D) Tolerable operating temperature...............................+5 °C to +35 °C Tolerable operating humidity............. 5 % to 85 % (no condensation)

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Analog audio output (AUDIO OUT L/ R) Output terminal............................................................ RCA terminal Output Level........................................................... 2.0 Vrms (1 kHz) Frequency response.................................................. 4 Hz to 20 kHz S/ N ratio.................................................................................115 dB Total harmonic distortion...................................................... 0.003 % Digital audio output (DIGITAL OUT) Output terminal............................................................ RCA terminal Output type................................................. Coaxial digital (S/ PDIF) Output level............................................................... 0.5 Vp-p (75 Ω) Output format................................................ 44.1 kHz, 24 bit/ 16 bit

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USB downstream section (USB) Port......................................................................................... Type A Power supply...................................................... 5 V/ 500 mA or less USB upstream section (USB) Port......................................................................................... Type B LAN (PRO DJ LINK) Rating.............................................................................100Base-TX Control output (CONTROL) Port...................................................................................... Mini-jack

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• The articles concerning free repairs, etc., indicated on the warranty do not apply to the rekordbox music management software. Before installing or using rekordbox, carefully read the articles in Software end user license agreement.

• The specifications and design of this product are subject to change without notice.

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2.2 DISCS / FILES PLAYABLE A

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2.3 PANEL FACILITIES A

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CDJ-900

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL