Apache Rlx450 Sport Parts Manual

SP450S E-1 E-2 E-3 E-4 E-5 E-6 E-7 E-8 E-9 E-10 E-11 E-12 E-13 E-14 E-15 E-16 E-17 E-18 E-19 F-1 F-2 F-3 F-4 F-5 F-6 F-7 F-8 F-9 F-10 F-11 F-12 F-13 F-14 F-15 F-16 F-17 F-18 F-19 F-20

Update：8/14/2008

CYLINDER COVER CYLINDER HEAD CYLINDER CRANK CASE CRANK CASE COVER MAGNETO COVER CRANK SHAFT STARTER CLUTCH BALANCE GEAR CAMSHAFT/VALVE CAM CHAIN CARBURETOR ASS'Y OIL PUMP WATER PUMP CLUTCH ASS'Y TRANSMISSION GEAR SHAFTING STARTING MOTER MAGNETO ASS'Y EXHAUST PIPE CHASSIS SWING ARM REAR SHOCK FRONT SHOCKS FOOTREST/ FRONT BUMPER/ REAR HAND GRIP STEERING, SHAFT, LINK HANDLE BAR BRAKE FUEL TANK FRONT WHEEL REAR WHEEL REAR AXLE ASS'Y RADIATOR BRAKE OIL TUBE OIL BOX FRONT/REAR FENDER FRONT/TAIL LIGHT ELETRONICS AIR FILTER ASS'Y

E-1 CYLINDER COVER Item Part No. 1 12210-E12-000 2 12310-E12-000 3 91910-110310-12 4 91910-110170-11 5 93230-E12-000

E-1 CYLIND ER CO VER

4 4 5

3 5

1

2

Part Name COVER COMP, cylinder head GASKET, cylinder head cover Bolt, Hex.Socker Ladder No.2 Bolt, Hex.Socker Ladder No.1 WASHER, cylinder head cover

Spec

(M7*12) (M7*11) ( 11*26*2t)

BACK Q'ty 1 1 1 2 2

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E-2 CYLINDER HEAD Item Part No. 1 12201-E12-000 2 12300-E12-000 3 25105-E12-000 4 25105-E12-010 5 91700-10160-14 6 93100-10519-20G 7 98069-CR8E 8 94001-080110 9 97414-060090 10 16410-E12-000 11 97414-060090 12 91700-06040-10G 13 91760-06040-05 14 12174-E12-000 15 12167-A12-001 16 91700-06016-10G 17 15305-E12-000 18 91700-06020-08W 19 15300-E12-000 20 93103-06210-12

E-2 CYLINDER HEAD

12,8 12,8 5,6 5,6

12

12

5 5,6 12,8

12,8

7 6

13 13 5,6

12 13

3 4 8

16

20

8 14

1

15 9 10 18

13 19 17 2

11

Part Name HEAD ASS'Y, cylinder GASKET, cylinder head HOUSING, camshaft intake HOUSING, camshaft exhaust BOLT, cylinder head (M10) WASHER, cylinder head bolt PLUG, spark CR8E KNOCK PIN, camshaft housing CLAMP, carburetor PIPE COMP, intake CLAMP, carburetor BOLT, camshaft housing (M6) BOLT, cylinder head No.1(M6) GASKET, Hose Hose, Air Hex Washer Face Bolt CAP, thermostat connector BOLT, water pump case Thermostat Ass'y SPRING WASHER

Spec

(M10*160) (10.5*19*2t) (6.4*8*11)

(M6*40) (M6*40)

M6*16 (M6*20)

BACK Q'ty 1 1 1 1 4 4 1 4 1 1 1 6 5 1 1 2 1 2 1 2

E-3 CYLINDER Item Part No. 1 12100-E12-000 2 12191-E12-000 3 91000-06037 4 94001-130180 5 92120-06-10C 6 91700-06012-10W 7 93101-06513-12

E-3 CYLINDER

4

1

6

4

7 5 5 2

4

4 3

3

Part Name CYLINDER COMP GASKET, cylinder BOLT, cylinder stud (M6) PIN, cylinder knock NUT, cylinder M6 BOLT, water drain GASKET, water drain bolt

Spec

(M6*37) (10.3*13*18)

(6.5*13*1.2t)

BACK Q'ty 1 1 2 4 2 1 1

E-4 CRANK CASE

4 5

6

17

4

6

5 4

9 9

4 11 6

10 1

7 8

14

3

12

6

2

13 3 15

16

11

E-4 CRANK CASE Item Part No. 1 11100-E12-000 2 11200-E12-000 3 94001-130180 4 91700-06075-08W 5 91760-08050-06W 6 91700-06085-08W 7 91740-06010W 8 15130-E12-000 9 91740-06010W 10 11110-E12-000 11 91700-06065-08W 12 91700-10012-10C 13 93101-10015-14 14 15800-E12-000 15 83120-E12-000 16 91732-06012W 17 91700-06070-08W

BACK

Part Name CRANKCASE COMP, R CRANKCASE COMP, L PIN, crankcase knock BOLT, crankcase M6 BOLT, crankcase M8 BOLT, crankcase M6 SCREW, gear shift cam bearing retain PIPE COMP, oil connecter SCREW, gear shift cam bearing retain GUIDE, oil return BOLT, crankcase M6 BOLT, oil galley GASKET, oil galley bolt JET, oil.

RETAIN, COUNT SHA SCRW OL GR SH BOLT, MAGNETO COV

Spec

(M6*75) (M8*50) (M6*85) (M6*10) (M6*10) (M6*65) (M10*12) (10*15*1.4t)

(M6*12) (M6*70)

Q'ty 1 1 2 4 2 4 1 1 2 1 2 1 1 1 1 1 1

E-5 CRANK CASE COVER

20

17 17 19

20 17 18

18 19 18

18 19

3

5 6

19 18 18 4

1

11 12 7 13

14

2

16 15

7 8

9

10

E-5 CRANK CASE COVER Item Part No. 1 11350-E12-000 2 11393-E12-000 3 11360-E12-000 4 11365-E12-000 5 15500-E12-000 6 96200-208024 7 94001-130180 8 41052-E12-000 9 41053-E12-000 10 93510-E12-000 11 91700-06012-10W 12 93101-06513-12 13 91700-08012-10W 14 93100-08015-13C 15 91700-10012-10C 16 93101-10015-14 17 91700-06020-08W 18 91700-06030-08W 19 91700-06020-08W 20 91700-06065-08W

Part Name COVER COMP, clutch GASKET, clutch cover COVER, clutch outer O-RING, clutch outer cover PLUG, eng oil filter O-RING, eng oil filter plug PIN, clutch cover knock SPRING, oil check ball BALL, oil check BUSH COMP, oil check BOLT, oil galley GASKET, oil galley bolt PLUG, oil check GASKET, oil check plug BOLT, oil galley GASKET, oil galley bolt BOLT, clutch cover BOLT, clutch cover BOLT, clutch cover outer BOLT, clutch cover outer

Spec

(20.8*2.4) (10.3*13*18)

(M6*12) (6.5*13*1.2t) (M8*12) (8*15*1.3t) (M10*12) (10*15*1.4t) (M6*20) (M6*30) (M6*20) (M6*65)

BACK Q'ty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 6 4 2

E-6 MAGNETO COVER Item Part No. 1 11340-E12-000 2 11395-E12-000 3 91840-E12-000 4 93100-12017-10W 5 91841-E12-000 6 96200-240030 7 94001-090118 8 91700-06040-08W 9 91700-06045-08W

E-6 MAGNETO COVER

3 4 1

8 8 2 8 8 7

6 8 9

5

Part Name COVER, magneto GASKET, magneto cover PLUG, tdc GASKET, tdc plug PLUG, crankshaft hole O-RING, crankshaft hole plug PIN, magneto cover knock BOLT, magneto cover BOLT, magneto cover

Spec

(12*17*1.0t) (24*3.0) (6.3*9*11.8) M6*40 M6*45

BACK Q'ty 1 1 1 1 1 1 1 8 1

E-7 CRANK SHAFT Item Part No. 1 13000-E12-000 2 13000-E12-000-1 3 13000-E12-000-2 4 13000-E12-000-3 5 13000-E12-000-4 6 13000-E12-000-5 7 95100-6306 8 95100-6307 9 13000-E12-000-6 10 13000-E12-000-7 11 92110-18-24 12 93106-14331-18 13 91740-06010W 14 13300-E12-000 15 13400-E12-000 16 13410-E12-000 17 13310-E12-000 18 13310-E12-000-1 19 13310-E12-000-2 20 13310-E12-000-3 21 96100-122407 22 14210-E12-000 23 83121-E12-000

E-7 CRANK SH AFT

18 19 20

17

16 14 22

21 23

15 16

13

1

5 11 12

9

10

6

7 2 3 4

8

Part Name CRANK SHAFT ASS'Y ROD, connecting BEARING, crank pin PIN COMP, crank CRANK SHAFT, R CRANK SHAFT, L BEARING, crank shaft R BEARING, crank shaft L GEAR, water pump drive GEAR, primary drive NUT, primary drive gear WASHER, water pump deive gear loc SCREW, oil return guide PISTON PIN, piston CIRCLIP, piston pin RINGSET, piston RING, piston 1st RING, piston 2nd RING, piston oil SEAL, crank shaft oil rh JET, crank shaft R RETAINER, crank shaft oil seal

Spec NOT SALE- included Crank Shaft Ass'y NOT SALE- included Crank Shaft Ass'y NOT SALE- included Crank Shaft Ass'y NOT SALE- included Crank Shaft Ass'y NOT SALE- included Crank Shaft Ass'y

(M6*10) (∮13*∮19*74)

(12*24*7)

BACK Q'ty 1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 1 1 1 1

E-8 STARTER CLUTCH Item Part No. 1 22120-E12-000 2 11344-E12-000 3 22100-E12-000 4 22110-E12-000 5 91761-08016-06W 6 95200-2512 7 93300-1319-06

E-8 STARTER CLUTCH

4

3 6

5

5 5

5 5

2 5

7

1

Part Name GEAR, starter idle SHAFT, sharter idle gear CLUTCH, starter one way GEAR, starter clutch BOLT, starter clutch BEARING, starter clutch gear SPACER, starter idle gear

Spec

(M8*16) (13*19*6t)

BACK Q'ty 1 1 1 1 6 1 1

E-9 BALANCE GEAR Item Part No. 1 22370-E12-000 2 95100-T6204C3 3 22370-E12-000-1 4 94002-040069 5 91770-10016-14W 6 93107-10328-25

E-9 BALANCE GEAR

5

6

3 2 4 1 2

Part Name BALANCER, crank BEARING, crank balancer GEAR, crank balancer drive PIN, balancer drive BOLT, balancer WASHER, balancer bolt

Spec

(M10*16) (10.3*28*2.5t)

BACK Q'ty 1 2 1 1 1 1

E-10 CAMSHAFT/VALVE Item Part No. 1 25100-E12-000 2 25100-E12-010 3 14735-E12-000 4 14730-E12-000 5 14776-E12-000 6 14720-E12-000 7 14721-E12-000 8 14736-E12-000 9 14771-E12-000 10 14781-E12-000 11 14780-E12-000 12 14782-E12-000

E-10 CAMSH AFT/VALVE

1 2

10

11 12 10 10 9 8 3 4 5 7

11 12 10 9 8

10

3 4 5 7

11 12 10 10 9 8 3 4 5 6

11 12 10 9 8 3 4 5 6

Part Name CAMSHAFT ASS'Y, intake CAMSHAFT ASS'Y, exhaust SPRING, valve outer SEAL, valve stem oil SEAT, valve spring VALVE, intake VALVE, exhaust SPRING, valve inner RETAINER, valve spring COTTER, valve TAPPET SHIM, tappet

Spec

BACK Q'ty 1 1 4 4 4 2 2 4 4 8 4 4

E-11 CAM CHAIN Item Part No. 1 23318-E12-000 2 14503-E12-000 3 14500-E12-000 4 93100-06018-10 5 14505-E12-000 6 14553-E12-000 7 14550-E12-000 8 91760-06020-04W 9 14510-E12-000

E-11 CAM CHAIN

9

1

7

8

3

2

4 8 6

5

Part Name CHAIN COMP, camshaft drive GUIDE, camchain NO.1 TENSIONER, camchain WASHER, camchain tensioner bolt BOLT, camchain tensioner GASKET, tensioner adjuster ADJUSTER ASS'Y, tensioner BOLT, tensioner adjuster GUIDE, camchain NO.2

Spec

(6*18*1.0t)

(M6*20)

BACK Q'ty 2 2 2 2 1 1 1 2 1

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• You can download the complete manual from: www.heydownloads.com by clicking the link below

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