Operation Manual
SH660 D Roof Support Carrier
Serial Number 5004042
Revision No 0 2 April 2013
SAFETY.CAT.COM
BI014532
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Operation Manual Rev. 0 SH660 D Roof Support Carrier Serial No. 5004042 i TABLE OF CONTENTS Section 1 General Information Introduction ..................................................................................... 1 Description...................................................................................... 1 General Arrangement ..................................................................... 2 Specifications ................................................................................. 3 Section 2 General Safety and Precautions ................................................. 5 Section 3 Gauge Parameters and Colour Coding .................................... 11 Section 4 Machine Orientation, Controls and Functions Machine Orientation Basic Machine Layout ......................................................... 15 Control Locations Compartment Door 16 Transmission Gear Control Lever ....................................... 17 Transmission Directional Control Lever .............................. 17 Park Brake Button ............................................................... 18 Four-Way Joystick Control Lever ........................................ 19 No 1—Two-Way Hydraulic Control Lever ........................... 19 No 2—Two-Way Hydraulic Control Lever ........................... 19 Operator’ Seat 20 Accelerator Pedal 20 Brake Pedal 20 Steering Wheel 21 Brake Head Pressure Gauge .............................................. 22 Brake Accumulator Pressure Gauge ................................... 22 Steering Accumulator Pressure Gauge ............................... 22 Engine Start Button ............................................................. 23 Air Pressure Gauge............................................................. 23 On/Off Toggle Switch .......................................................... 23 Transmission Oil Temperature Gauge ................................ 24 Engine Coolant Temperature Gauge .................................. 24 Load Indicator 25 Horn Button 26 Engine Service Hour Meter ................................................. 26 Air Cleaner Service Indicator............................................... 27 Shutdown System Test Valve ............................................. 27 Exhaust Outlet Gas Temperature Gauge ............................ 28 Engine Oil Pressure Gauge................................................. 28 Engine Fuel Primer Pump ................................................... 29 Attachment Quick Connects Button .................................... 29 Emergency Intake Shut Off Valve ....................................... 30 Emergency Fuel Shut Off Valve .......................................... 31 Section 5 Machine Isolation Engine Isolation ............................................................................ 33 Pneumatic Isolation 34 Hydraulic Isolation ........................................................................ 35 Engine Coolant Isolation............................................................... 36 Electrical Isolation......................................................................... 37 BI014532
This document is the property of Caterpillar SUBJECT MATTER HEREIN IS PRIVATE, CONFIDENTIAL AND RESTRICTED. Do not use, reproduce, copy, distribute or disclose except with, and only to the extent of, prior written consent of Caterpillar
PERSONS RECEIVING THIS DOCUMENT ARE RESPONSIBLE FOR RESTRICTING DISCLOSURE, except as absolutely necessary consistent with the intended use. When such is completed, return immediately to Caterpillar.
Caterpillar recommends that all Safe Working procedures should be approved and checked by Mine Officials.
declines all liability for direct or indirect consequences of printing errors.
This document is copyright. All intellectual property rights and copyright in the document (or any part of this document remains the property of Caterpillar. Except as provided for in the Copyright Act 1968 (Ctn) no part of this document may in any form or by any means (including without limitation electronic, mechanical, micro copying, photocopying, recording or otherwise) be reproduced, stored in a retrieval system or transmitted without the prior written permission of Caterpillar.
Operation Manual ii SH660 D Roof Support Carrier Serial No. 5004042 Rev. 0 Section 5 Machine Isolation (cont.) Articulation Isolation...................................................................... 38 Lift Arm Isolation ........................................................................... 39 Exhaust Conditioner Isolation ....................................................... 40 Exhaust Conditioner Make Up Tank Pressure Isolation ............... 41 Section 6 Pre-Start Procedure .................................................................... 43 Section 7 Engine Starting Procedure ........................................................ 53 Section 8 Post Start Checks ....................................................................... 55 Section 9 Stopping the Engine ................................................................... 59 Section 10 Tramming the Machine ............................................................... 61 Section 11 Stopping and Braking ................................................................ 63 Section 12 Driving on a Ramp ...................................................................... 65 Section 13 Parking on a Ramp ..................................................................... 67 Section 14 Loading ........................................................................................ 69 Section 15 Cookie Plate Use ......................................................................... 71 Section 16 Towing the Machine when Disabled ......................................... 73 Section 17 Towing with the Machine ........................................................... 75 Section 18 Air Venting the Fuel System ...................................................... 77 Section 19 Air Venting the Engine Cooling System ................................... 79 Section 20 Diesel Control System (DCS) ..................................................... 81 Section 21 Fluid Specification Table ........................................................... 85
Caterpillar
Caterpillar Inc. - Mining Products Division 20 Kullara Close, PO Box 373 Beresfield NSW 2322 Australia Phone: +61 2 49147000 Fax: +61 2 49147059 BI014532
Section 1
General Information
INTRODUCTION
The operation of heavy mining machinery can be hazardous. To ensure safe operation, operators and personnel must be alert, competent, correctly trained, tested and licensed in the principles, capabilities and correct operating and isolation procedures of the machinery.
This manual is designed to provide the SH660 D Roof Support Carrier operator with the proper information regarding the machine’s instrumentation, operating controls and general safe working procedures. All operators of this machine must be conversant with the information contained within this manual before operating the machine.
To ensure safe and efficient operation, the SH660 D Roof Support Carrier must be adequately maintained by the operators and service personnel. To achieve this, the operator’s pre-start inspection procedure contained in Section 6 of this manual must be performed before any use of this machinery is undertaken.
Any abnormalities should be reported immediately to service personnel to avoid costly machine repairs, production downtime and unsafe operation of the machine.
DESCRIPTION
The SH660 D is a 60000 kg high capacity Roof Support Carrier. It has been designed for lifting and carrying heavy pieces of equipment and machinery in underground coal mines. Its main function is carrying and placing of longwall equipment and shields. The machine comes standard with a set of fork tines and winch for this purpose.
The machine is powered by a 172 kW (230 HP) Caterpillar 3126 turbocharged four-stroke inline six cylinder flameproof diesel engine package. Flameproofing of the system includes a wet exhaust conditioning system complete with exhaust and intake flame traps. The start system is pneumatic. The diesel control system is an intrinsically safe electronic monitoring system. The engine power output is connected to the constant four-wheel drive system via a drive coupling through a four-speed bidirectional power shift transmission to heavy duty axles.
The SH660 D utilises a wet bath exhaust system complete with a exhaust purifier. A removable flame trap for ease of cleaning is fitted on the outlet of the exhaust conditioner housing.
A site specific Risk Assessment is recommended to be conducted before this machine is introduced into service.
Operation Manual Rev. 0 SH660 D Roof Support Carrier Serial No. 5004042 1
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Operation Manual 2 SH660 D Roof Support Carrier Serial No. 5004042 Rev. 0
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GENERAL ARRANGEMENT
SPECIFICATIONS
All specifications are subject to change without notice. Always consult the Dealer to obtain current information before applying critical loads.
Capacities
Tractive effort 36500 kg
Winch (front) 20000 kg
Maximum unbraked trailer mass Consult the Dealer Maximum braked trailer mass Consult the Dealer Capacity
Fork Loading Chart
38750 kg
Type Solid Size 54’OD x 28’ wide
Inflation media Solid
Hydraulic Systems Steering Closed centre Pressure compensated 2500 psi
Brakes Closed centre Pressure compensated 2500 psi
Lift Open centre 3000 psi
PTO Open centre 3000 psi
Tank type Sealed and pressurised Tank pressure 50 kPa
Hydraulic Filtration
Steer/brake system Pressure 10 micron replaceable with bypass Optional return PTO In line, 25 micron
Service Brake Hydraulic System Type Reverse modulated, pressure reducing Control valve Open centre
Actuation Foot pedal
Operating pressure 0 to 17.10 MPa
Brake release pressure 12.1 MPa
Steering Type Centre articulated, hydraulic Service Brake Type Totally enclosed, liquid cooled Posi-Stop
Park Brake Type Totally enclosed, liquid cooled Posi-Stop
Articulation Bearing type and size Pin & Spherical Degrees of turn either side 45°
Oscillation Type Rear bolster
Seating (Operator) Type Cross-seated Make Caterpillar Suspension Adjustable spring/shock absorption
Canopy Type (both) Protective device MDG1 And MDG17
Operation Manual Rev. 0 SH660 D Roof Support Carrier Serial No. 5004042 3
hitch
of tow
Type Diesel,
Cooling system Water based
Cooling fan Hydraulic driven fan Engine make/model Caterpillar 3126 Displacement 7.2 litre Engine Speeds Low idle 800 rpm High idle 2700 rpm Fuel Consumption At full power 45 litre/hr Average mine duty 12-40 litre/hr Start System Starter motor type Air turbine type Intake Air Cleaner Type/make Dry dual element/Caterpillar Intake flame trap Spiral wound type
Conditioner Type Flameproof
Make Caterpillar Exhaust flame
After treatment
Type Power
Make/model Dana
Speeds
Converter Type Mounted in
Make/model Dana
Axles Type Outboard planetary Front axle make/model Dana 21D Rear axle make/model Dana 21D Differential lock type - front Posi-Torque Differential lock type - rear Posi-Torque Wheels
Weight Unladen with full tanks 47000 kg Maximum laden with cookie plate 102000 kg Engine
turbocharged, 4 cycle
radiator
Exhaust
wet type
trap Reversible
Catalytic exhaust purifier Transmission
shift with fwd/rev modulation.
36000 series MHR
Forward and reverse 4 Torque
transmission single element
14.0 integral
Number/location
Distance From Fork Face (mm) Maximum Load (kg) Standard 600 52000 900 49000 1200 46000 1500 43000 1800 40000 300 55000 BI014532
Electrical System Type Approved flameproof Voltage 12 V Lights
2 front, 2 rear Type High performance Approved flameproof
Overloading equipment could cause personal injury, death or equipment damage. Due to configuration or options these weights can vary up to 20%. Caterpillar recommends that relevant standards and safety procedures should always be used when operating this machine. Removal of protective canopies, doors, interlocks and structures etc., could cause serious injury or death. Replacement with correctly torqued fasteners is mandatory.
4 SH660 D Roof Support Carrier Serial No. 5004042 Rev. 0
Operation Manual
Alternator Drive Hydraulic Type Approved flameproof Pneumatic System Compressor type Piston engine gear driven Governed pressure 120 psi Relief pressure 130 psi Air receiver volume 80 litre Service Capacities Hydraulic tank 400 litre Fuel tank 400 litre Transmission/converter oil 40 litre Engine oil 22 litre Engine cooling system water 72 litre Axle oil (each) 60 litre Vehicle Speeds 1st gear 3 kph 2nd gear 7 kph 3rd gear 12 kph 4th gear 20 kph Maximum Tractive Effort 1st gear 36500 kg 2nd gear 15200 kg 3rd gear 8700 kg 4th gear 4950 kg Grade ability Front to rear 1:4 Side to side (empty) 1:4 Side to side 1:8 (laden forks fully raised) BI014532
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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