Technical Information
Hydraulic Components
ID-Nr. BI628355-00-00-EN_CMPL. Jul. 2013 SAFETY.CAT.COM SAFETY.CAT.COM
1999 001 000 TB 00 EM022901-0 (EN-US)
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EM022901-0 (EN-US)
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EM022901-0 (EN-US)
Tableofcontent Doc.No.:1999001000TB00VSSP/01 Tableofcontent 1.Aboutthistechnicalinformation General 1.1 ...................................... Personsforwhomthistechnicalinformationisintended1.1 Personnelqualification(inaccordancewithDIN31000)1.1 Beforestartingwork1.2 ................................ Signsandsymbolsused1.2 ............................ Otherinstructions1.2 .................................. 2.Safetyinstructions General 2.3 ...................................... Terms 2.3 Operatorobligations 2.3 ................................ Potentialhazardswhenworkingonhydraulicequipment2.4 . Safetyrules 2.4 ....................................... Possiblecausesforhydraulicerrors 2.5 Ambientconditionsforhydraulicequipment 2.5 Temperature/ambientconditions 2.5 Explosion-proneenvironment 2.5 Substanceshazardoustowater/environment 2.5 Orderlinessandcleanliness 2.5 SpecialinformationregardingCaterpillar systems 2.6 ...... 3.Hoses,lines,connections Definition 3.3 .................................... Use 3.3 Setupandmodeofoperation 3.3 Hosemarkings 3.3 Hoselinemarking 3.4 Recommendedstorageanduseperiod 3.5 Guidevaluesforservicelife 3.5 ......................... Determinationoftheservicelifebytheoperator 3.6 ........ Installinghoselines 3.7 .......................... SteckOhoseconnection 3.9 ...................... Application 3.9 ........................................ Stapleclips 3.11 Servicelifeofstaples 3.12 HoseconnectionSSKV 3.13 ....................... Application 3.13 Safetyinstructionsforhoselines 3.15 .............. Maintenanceandservicing 3.15 CaterpillarGlobalMiningEuropeGmbH,Lünen2012 E EM022901-0 (EN-US)
Tableofcontent Technicalinformation:Hydrauliccomponents 4.Valves Generalinformationaboutvalvedesign 4.3 ........ Basictips 4.3 Dual3/2-waypilotvalve 4.4 4/3-wayhandlevervalve 4.5 Pressurereliefvalve 4.6 Markingofpressurereliefvalves 4.7 Colorcodeofpressurereliefvalves 4.7 .................. Checkvalves 4.10 ...................................... Throttlecheckvalve 4.10 ................................ Shuttlecheckvalve 4.11 Propcontrolvalves,DN20andDN13 4.11 Twincheckvalve 4.12 Sprayingvalves 4.13 Compensatingvalve 4.14 Pressurereliefvalve/plug 4.15 Measuringadapterwithpressurerelief 4.16 ................ Testingdeviceforhydraulicpropsandvalves 4.17 .......... 5.Accumulatorcartridges General 5.3 ...................................... Function 5.3 Workingwithaccumulatorcartridges/ hydraulicaccumulators 5.3 Maintenance/servicing 5.4 Safetyinstructionsforworkingwithaccumulator cartridges5.4 .................................... 6.Ballvalves General 6.3 ...................................... Colorcode 6.3 ........................................ Operation 6.4 .................................... 2-wayballvalve 6.4 3/2-wayballvalve 6.4 5/2-wayballvalve 6.5 5/3-wayballvalve 6.6 7.Controls Hydrauliccontrols 7.3 ............................ Operation 7.3 Electrohydrauliccontrols 7.4 ..................... Operation 7.4 Workingwith/on(electro)hydrauliccontrols 7.5 .... CaterpillarGlobalMiningEuropeGmbH,Lünen2012 E EM022901-0 (EN-US)
Tableofcontent Doc.No.:1999001000TB00VSSP/01 8.Filters General 8.3 ...................................... Examplesforhighpressurefilters 8.3 ............. Gapfilters 8.3 Doublefilters(here:canbebackflushed) 8.4 Returnfilterexamples 8.6 ........................ Bagfilter,4x 8.6 Waterfilters 8.8 ....................................... Filtercartridges 8.9 Dismantling/disposal 8.9 ........................ 9.Hydrauliccylinder Designofhydrauliccylinders 9.3 .................. Modeofoperation 9.3 Hydrauliccylindersontheshieldsupport 9.4 ...... Telescopicprop 9.5 Liftingcylinder 9.6 Stabilizingcylinder 9.6 ................................. Shiftingram 9.7 ....................................... Sealcylinder 9.7 Workingwithhydrauliccylinders 9.8 .............. (Initial)commissioningaftertransportationwork 9.8 Hydrauliccylindermaintenance 9.9 10.Hydraulicfluids General 10.3 ...................................... Prerequisitesforusinghydraulicfluid(suitabilitytest)10.3 Maintenanceofthehydraulicfluid 10.4 ............. Handlinghydraulicfluids 10.5 ..................... Behavioralmeasures 10.5 Accidentwithhydraulicfluid 10.5 ......................... Disposal 10.6 ..................................... 11.Testingandmaintenance Prerequisites 11.3 ................................. Whomaycarryouttestingandmaintenancework?11.3 Whomaycarryoutrepairandoverhaulwork?11.3 Hydraulicsystems-visualinspection11.4 Hydraulicsystems-functiontest11.5 Hydraulicsystems-utilization11.5 Influencingfactorsontestlists11.6 Testcriteriaforhydraulichoseline 11.7 ............ Regularlyscheduleddamageassessment 11.8 CaterpillarGlobalMiningEuropeGmbH,Lünen2012 E EM022901-0 (EN-US)
12.Standardsanddirectivesforhydraulic systems/components
Tableofcontent Technicalinformation:Hydrauliccomponents Valvetestcriteria 11.8 ............................. Pressurereliefvalves(spring-loaded) 11.9 Pressurereliefvalves(gas-filled) 11.9 Testcriteriaforaccumulatorcartridges 11.9 ......... Filtertestcriteria 11.10 ............................. General 11.10 Filtercartridges 11.10 Gapfilters(manualactuation) 11.11 Doublefilter(canbebackflushed) 11.12 Returnfilters/bagfilters 11.13 Waterfilters 11.13 ....................................... Testcriteriaforhydrauliccylinders 11.15 Exchanginghydrauliccylinders 11.15 ............... Removinghydraulicprops 11.16 ........................... Removingstabilizingcylinders 11.17 ....................... Removingtheshiftingram 11.17 .......................... Commissioning/recommissioningtheshieldhydraulics11.18 . Shieldhydraulics/dailymaintenance 11.19 Shieldhydraulics/weeklymaintenance 11.19 Shieldhydraulics/semiannualmaintenance 11.19 Dismantling/disposal 11.19 ........................
CaterpillarGlobalMiningEuropeGmbH,Lünen2012 E EM022901-0 (EN-US)
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL