CAT Bucyrus VT636-2 Longwall Shield Mover Operation, Maintenance, Troubleshooting & Service Manual

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PREFACE

This manual is intended to provide GENERAL product information for the Model VT636-2 VERSATRAC®. The illustrations, descriptions and procedures contained in this publication apply only to this Model VT636-2 VERSATRAC®. Bucyrus America, Inc. reserves the right to revise models and designs without prior notice.

This Model VT636-2 VERSATRAC® was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U. S. regulatory agency standards.

At the completion of the manufacturing process, this Model VT636-2 VERSATRAC® was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this Model VT636-2 VERSATRAC®, without the consent of Bucyrus America, Inc. and these regulatory agencies, or any repair or replacement of parts contrary to Bucyrus America's instructions, may invalidate these approvals and render this Model VT636-2 VERSATRAC® unsafe to operate.

Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this Model VT636-2 VERSATRAC®.

While this manual attempts to anticipate the most important operations and maintenance needs for this Model VT636-2 VERSATRAC®, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Bucyrus America Service Representative immediately.

This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is nontransferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

SYMBOLS AND SPECIAL NOTATIONS

Throughout this manual there are specific notations that are either UPPERCASE BOLD, UNDERLINED or ITALICIZED for the primary purpose of emphasis Please pay special attention to such statements as they regard safety or critical maintenance installation information.

You will also see the following:

NOTICE: THIS NOTATION DENOTES A REFERENCE TO PREVIOUSLY STATED INSTRUCTIONS

IMPORTANT: THIS SYMBOL DENOTES THAT SPECIAL ATTENTION MUST BE ADHERED TO IN THE ATTACHED STATEMENT.

CAUTION: THIS SYMBOL DENOTES THAT FAILURE TO COMPLY WITH THE ATTACHED STATEMENT COULD RESULT IN A CUT, BRUISE OR ABRASION.

WARNING: THIS SYMBOL DENOTES THAT FAILURE TO COMPLY WITH THE ATTACHED STATEMENT COULD RESULT IN A LOST TIME ACCIDENT.

DANGER: THIS SYMBOL DENOTES THAT FAILURE TO COMPLY WITH THE ATTACHED STATEMENT COULD RESULT IN A SERIOUS INJURY OR FATALITY.

DANGER

ONLY TRAINED AUTHORIZED PERSONNEL SHOULD OPERATE OR PERFORM MAINTENANCE ON THE MODEL VT636-2 VERSATRAC®.

FAILURE TO ADHERE TO DANGERS, WARNINGS AND CAUTIONS, NOTED IN THIS MANUAL, COULD RESULT IN SERIOUS INJURY OR DEATH.

FAILURE TO OPERATE OR MAINTAIN THIS VT636-2 VERSATRAC® IN STRICT ADHERENCE TO THESE INSTRUCTIONS AND WARNINGS IN THIS MANUAL COULD VOID THE WARRANTY.

MAJOR HAZARDS

AREA HAZARD SAFEGUARDS WHERE HAZARD CAN OCCUR WHAT CAN HAPPEN IF PRECAUTIONS AND SAFEGUARDS ARE NOT OBEYED

HOW TO AVOID THE HAZARD

ENTIRE MACHINE

Movement of machine can run over or crush body parts between machine and other objects and cause irreparable injury or death.

Keep all people out of Hazard Zone (page 19). Use extreme caution when moving machine. The machine should be properly shutdown (see page 28) before the operator leaves the operator's compartment.

OPERATOR'S AREA

Operation of machine with head, arms, or hands outside of operator's compartment could cause irreparable injury or death if body parts strike or are crushed between machine and outside objects.

Keep head, arms, hands, inside operator's compartment at alI times.

Keep the machine’s protective canopy securely in place at all times.

LIFT ATTACHMENT (OR OPTIONAL BUCKET)

Lift plate could be lowered onto feet. Ejector blade of optional bucket could be returned and cause irreparable injury or death if body parts or persons are crushed between ejector blade and the back of the bucket.

Keep alI hands, arms, legs, feet and persons out of way and from between the ejector blade and the back of the bucket. The machine must be properly shutdown for service (see page 28).

CENTER SECTION (ARTICULATION POINT)

Machine could be steered crushing persons, hands, feet, or legs in the articulation area.

Keep all persons, hands, feet, legs, out of articulation area and off the top and out from under the machine. Machine should be properly shutdown (page 28) before servicing. The machine must also be blocked under the battery end, bucket or lift plate, and center section.

The steering lock (page 28) must be installed when working in or around the center section.

UNDERNEATH DURING SERVICE

Machine raised for service could fall and crush persons or body parts underneath.

If machine must be raised for service, it must be securely blocked so that all wheels may safely turn (see maintenance, page 35).

MAJOR HAZARDS (CONT.)

AREA HAZARD SAFEGUARDS WHERE HAZARD CAN OCCUR WHAT CAN HAPPEN IF PRECAUTIONS AND SAFEGUARDS ARE NOT OBEYED

HOW TO AVOID THE HAZARD

ELECTRICAL (BATTERY, CONTROLLER, MOTORS, ETC.)

Electrical shock could cause irreparable injury or death.

The electrical system should be maintained by certified electricians. The battery should be disconnected before servicing the motors or controller. When the controller cover is removed, allow one minute for the capacitors to discharge.

BATTERY The battery produces lethal amounts of power whether connected to the machine or not.

The battery should be maintained by qualified personnel. (Refer to Bucyrus America, Inc.

"INSTALLATION, USE, MAINTENANCE, AND REPAIR OF MINE POWER STORAGE BATTERIES,” PART NUMBER A6474X26, for complete instructions).

Battery covers could fall crushing hands or arms.

Body parts could be crushed under battery tray.

Batteries produce explosive gases that could be ignited causing burns or explosions.

Batteries contain strong acid that could cause severe burns if spilled or splashed on body parts or in the eyes.

HYDRAULIC If part of a hydraulic circuit is removed while there is a load on a cylinder in the circuit, the cylinder could drop the load.

Be sure cover supports are in place when working on battery.

Keep all body parts from under battery tray.

Batteries should be well vented before servicing particularly if welding or burning on the battery.

Protective clothing, gloves, and eyewear must be worn when working on batteries.

Securely block or remove any load from the cylinder before disconnecting the hose or circuit.

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.