Technical Manual
© Bucyrus All Rights Reserved
R
BI620430
BUCYRUS
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Service Manual for Serial No. 1D67C68, 1D67C69 Series SKSS-12 Infinity Blasthole Drill Reedrill 3501 S. FM Hwy 1417, Denison, TX 75020 P.O. Box 998, Sherman, TX 75091-0998 Telephone 1-800-854-9030 Telefax 1-800-582-6570 BI620430
BI620430
Parts Ordering & Product Support
Use only genuine Terex Reedrill parts in the maintenance, rebuild, or repair, of Terex Reedrill machines. Terex Reedrill shall have no liability as to any unauthorized modification of machines or parts and shall have no obligation or liability as to any machines or parts which have been improperly handled, or which have not been operated, maintained, or repaired according to Reedrill's furnished manuals, or other written instructions, or which are operated with other than genuine Reedrill parts.
Your cooperation in furnishing as much information as possible will assist us in filling your orders correctly and in the shortest possible time.
1. IDENTIFICATION OF THE MACHINE
Always furnish the Reedrill Model Number and Serial Number when ordering parts. This information is found on the machine nameplate.
2. PART NUMBER AND DESCRIPTION
In addition to the Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.
3. SHIPMENT
Unless otherwise instructed, all shipments will be made via road freight and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our Accounting Department.
SKSS Introduction i
MAILING ADDRESS FOR PARTS ORDER ENTRY SHIPPING ADDRESS Terex Reedrill WA Terex Reedrill WA Terex Reedrill WA P. O. Box 1006 Telephone (08) 9495 7700 Lot 21 Brant Rd Kelmscott WA, 6111 Fax (08) 9495 7750 Kelmscott WA, 6111 Australian Branches Brisbane Newcastle Mackay 585 Curtain Ave East 139 Racecourse Rd 10-12 Corporate Dve Eagle Farm QLD 4009 Rutherford NSW 2320 Mackay QLD 4740 Ph. (07) 3632 4600 Ph. (02) 4932 0000 Ph. (07) 4953 5600 Fax. (07) 3216 3934 Fax (02) 4932 0733 Fax (07) 4952 5311 © TEREX REEDRILL 2006 BI620430
Safety Information
This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or property damage.
WARNING: BEFORE STARTING ENGINE:
● Study Operator and Service Manuals
● Practice All Safety Precautions
● Make Pre-Operation Check
● Learn Controls Before Operating
It is YOUR responsibility to understand and follow manufacturer's instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations.
Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine. It is your responsibility to know the manufacturer's specific requirements, government regulations, required precautions and any work hazards which may exist. You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions. Keep all children, visitors, and untrained personnel away from the equipment. It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognized safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death.
Drill Model : __________________________________________
Drill Serial No: _______________________________________
Date Drill Delivered :
Dealer : _____________________________________________
Customer : __________________________________________
ii SKSS Introduction
BI620430
Product Description
WARNING: DO NOT use this machine for any other purpose than blasthole drilling. Rotary blasthole drills are designed for blasthole drilling purposes only. Any other use could result in personal injury, property damage and will void the warranty.
The Reedrill Infinity Series is specifically designed for Blast Hole Drilling Operations.
The Infinity Series SKSS is a crawler mounted drill rig, which consist of two (2) major assemblies:
1. Rotary Drill Assembly
2. Excavator Type Undercarriage
The Rotary Drill assembly is made up of the Engine Package, Compressor Package, Hydraulic System, Rotary Drive, Pull-Down and Hoisting System and Drill Pipe Handling mechanism.
The Crawlers are powered by two (2) hydrostatic motors. Each Crawler has its own independent, variable and reversible speed control, and is equipped with 29.5 inch (750mm) wide triple grouser shoes.
Manual Contents
This manual is furnished with your Reedrill Infinity Series Blasthole Drill to aid you in performing the necessary service work to maintain your blasthole drill in good running condition.
CAUTION: Each person performing service work must be satisfied that they have adequate knowledge and training to perform the required tasks. A thorough understanding of hydraulic and pneumatic systems as well as electrical and mechanical knowledge and experience is required.
This manual contains repair and adjustment information for all major operating systems on the machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a new or rebuilt unit than to perform major repairs.
Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to Terex Reedrill
The descriptions and specifications contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation.
SKSS Introduction iii
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iv SKSS Introduction
Contents Introduction Parts Ordering & Product Support ............................................................................................i Safety Information ......................................................................................................................ii Product Description ..................................................................................................................iii Manual Contents .......................................................................................................................iii Table of Contents ......................................................................................................................iv General Locators ....................................................................................................................xvii Section 1 Safey .....................................................................................1-1 Personal Protective Equipment ..........................................................................................................1-2 Noise 1-2 Electrical Contact: 1-2 Overhead and Buried Utilities 1-2 Contact With Electric Wires 1-3 Contaminated Air ............................................................................................................................... 1-3 Machine Stability 1-4 Moving and Rotating Parts 1-5 High Pressure Air or Fluid .................................................................................................................. 1-5 Before Operation 1-5 During Operation 1-6 Maintenance ....................................................................................................................................... 1-8 Safety Locators .......................................................................................................................1-9 Section 2 Operator’s Cab/ Controls ....................................................2-1 Operator’s Controls and Indicators .......................................................................................2-2 Control Panels ....................................................................................................................................2-2 Right Hand Control Panel .......................................................................................................2-3 Instrument Panel and Circuit Breakers .................................................................................2-4 Circuit Breakers ..................................................................................................................................2-4 Light Switches 2-5 Instrument Panel 2-5 System Pressure Guage Panel ..............................................................................................2-6 Left Hand Control Panel ......................................................................................................... 2-8 Foot Control Pedals .............................................................................................................. 2-14 Thread Grease Switch ........................................................................................................................14 Pipe Safety Arm Override Switch ........................................................................................................ 14 Air Conditioner .........................................................................................................................15 Contents ...........................................................................................................................................2-17 Introduction ......................................................................................................................................2-19 Unit Specification 2-20 Technical Data and Control Settings ................................................................................................2-23 Installation and Commissioning 2-25 Operating Instructions 2-32 Routine Maintenance Procedures 2-34 Fault Diagnosis 2-38 Warranty ........................................................................................................................................... 2-48 Basic Spare Parts Listing 2-49 Reference Drawings 2-51 BI620430
Table of
SKSS Introduction v Table of Contents Section 3 Main Frame - Crawlers ........................................................3-1 Main Frame Repair ................................................................................................................ .3-2 Leveling Jacks .........................................................................................................................3-3 Leveling Jack Cylinders .....................................................................................................................3-4 Remove 3-4 Replace .............................................................................................................................................. 3-4 Mast Elevating Cylinders ........................................................................................................3-5 Remove ..............................................................................................................................................3-7 Replace 3-7 Crawler Assembly ...................................................................................................................3-8 Crawler Component Repair ................................................................................................................3-9 Metric Bolt Torque Specifications .......................................................................................3-10 Track Maintenance ................................................................................................................ 3-11 Before Operating Machine: ..............................................................................................................3-11 General Maintenance 3-11 Track Tension Adjustment ....................................................................................................3-12 Hydraulic Tensioner ..........................................................................................................................3-13 Correct Track Tension ......................................................................................................................3-13 Description 3-14 Nitrogen Tensioner ...........................................................................................................................3-15 Hydraulic Tensioner ..............................................................................................................3-16 Repair ...............................................................................................................................................3-16 Nitrogen Tensioner Assembly ..............................................................................................3-17 Track Tension Adjustment ....................................................................................................3-18 Nitrogen Tensioner - Filling Instructions ...........................................................................................3-18 Nitrogen Tensioner - Pressure Check ..............................................................................................3-20 Nitrogen Tensioner - Pressure Release ...........................................................................................3-20 Track Chain - Separate .........................................................................................................3-22 Track Chain Repair ................................................................................................................ 3-24 Track Link - Repair & Replace .........................................................................................................3-24 Track Link - Description ....................................................................................................................3-25 Track Shoes Installation .......................................................................................................3-26 Track Link Position ...........................................................................................................................3-26 Track Shoe - Mounting to Track Chain .............................................................................................3-26 Direct Torque Method .......................................................................................................................3-27 Torque Turn Method .........................................................................................................................3-27 Track Shoe - Retightening ................................................................................................................3-27 Track Shoe Bolt Torque (Direct Torque Method) ................................................................3-28 Track Shoe Bolt Torque (Torque Turn Method) .................................................................3-29 Track Chain and Shoe Installation ......................................................................................3-30 Track Chain with Shoes ...................................................................................................................3-30 Track Chain & Shoe - Assembly & Installation .................................................................................3-30 Final Drive ..............................................................................................................................3-32 Final Drive - General Description .....................................................................................................3-32 Final Drive Unit Removal ......................................................................................................3-33 Removal from Track Frame ..............................................................................................................3-33 Installation into Track Frame ............................................................................................................3-34 BI620430
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
