Operationand Maintenance Manual
BatteryCarousel
BI016609 A6474X267 February2013
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ThismanualisintendedtoprovideGENERALproductinformationfor theBatteryCarousel.Theillustrations,descriptionsandprocedures containedinthispublicationapplyonlytoTHISmachine.Themanufacturerreservestherighttorevisemodelsanddesignswithoutpriornotice.
Anychangetothedesignorstructureofthisunit,withouttheconsentof themanufacturerandtheseregulatoryagencies,oranyrepairorreplacementofpartscontrarytothemanufacturer’sinstructions,mayinvalidatetheseapprovalsandrenderthisunitunsafetooperate.
Strictcompliancewithallapplicablelaws,regulationsandpracticesregardingthesafeoperationandmaintenanceofundergroundmining equipmentandstrictadherencetotheinstructionsinthismanualisnecessaryforthepersonalsafetyofthoseworkingonoraroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
__________________________________________________________ BI016609
© 2013 ALLRIGHTSRESERVED
_________________________________________________ Tableofcontents A6474X267 REV04 BI016609 Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual?....................1.4 Charactersandsymbols 1.5
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair......................................................2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.8 Pre-startinspection 2.8 Installationandstart-up 2.9 Operation 2.9 Maintenanceandrepair 2.10 3. Storageandtransport Storageandtransport.............................................................3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Beforetransport 3.5 Batteryplatforms…………………………………………....3.6 4. Installation Installation 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6 Hydraulichoseconnection…………………………………4.7 Installation…………………………………………………...4.8
1.
2.
5.
Tableofcontents _________________________________________________ BatteryCarousel BI016609
Operation .................................................................................5.3 HowtooperatetheBatteryCarousel 5.3 WhoisallowedtooperatetheBatteryCarousel……... 5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 ControlPendant 5.5 StabilizerAssemblyControlLever... ............................. ..5.5 ControlPanel ..5.7 PressureGauges…………………………………………....5.8 Hazardzone ..5.9 Startingprocedure 5.10 Shutdownprocedure 5.11 BatteryCarouselandbatterychangingprocedure………...5.12 Instructionsonthemaintenance 5.15 Importantnotes 5.15 Beforemaintenance ...................................................... 5.15 Lubricants,fluidsandcapacities 5.17 Specificlubricationandmaintenanceinstructions 5.19 Everyshift 5.19 Everyfifteenshifts......................................................... 5.20 Every180shifts 5.21 Asrequired.................................................................... 5.22 Troubleshootingprocedures 5.24 Hydraulicsystem(general)............................................ 5.25 Hydrauliccylinders 5.26 6. Technicaldata Technicaldata .........................................................................6.3 ComponentsoftheBatteryCarousel...................................6.3 Tighteningtorques 6.4 Permissibledata................................................................. 6.10 Lubricationfluidsandgreases 6.10
Foryourinformation Foryourinformation...............................................................7.3 Ourservice...........................................................................7.3 Serviceaddress 7.3 Rebuildfacilityaddress ...................................................7.4
Operation
7.
_______________________________________________________________ 1 Aboutthismanual BI016609
_______________________________________________________________ BI016609
applicableoperatingmanual
machinetype
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
BatteryCarousel
andisonlypermittedtobeusedforequipmentofthistype.
newoperationmanual
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine. Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.
Everypersonworkingonthefaceorintheintersectionbetweenface andentryorintheentrymustreadthisoperatingmanual.
Thisincludespersonswho:
■ areinchargeoftransport
■ preparetheriseheading
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
___________________________________________ Beforestartingtowork A6474X267 REV04 1.3 BI016609
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork____________________________________________ 1.4 BatteryCarousel BI016609
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
