Jcb CP1 and CP2 Digital Control Panels Manual – PDF Download

Contents Page No. CP1 and CP2 Digital Control Panels Introduction .................................................................................................... 1 The panel provides the following readings of the electric mains supply: .. 1 The panel provides the following engine features information: ................ 1 The panel controls the following functions of the engine: ......................... 1 Password .................................................................................................. 2 Control Panel Front Views ............................................................................. 3 CP1 .......................................................................................................... 3 CP2 .......................................................................................................... 4 Control Panel Push Buttons .......................................................................... 5 Operating mode buttons ........................................................................... 5 Command buttons .................................................................................... 5 Display Buttons ........................................................................................ 6 Contactors Buttons (CP2 only) ................................................................. 6 Data LEDs ..................................................................................................... 7 Engine Status LEDs ................................................................................. 7 Alarm LEDs .............................................................................................. 7 Electric Power Status LEDs ...................................................................... 8 Starting and Stopping - Manual Mode ........................................................... 9 Starting ..................................................................................................... 9 Stopping ................................................................................................... 9 Starting and Stopping - Automatic Mode ..................................................... 10 Operational Modes ...................................................................................... 11 Test Mode (CP2 only) ............................................................................. 11 Block Mode (CP1 only) ........................................................................... 11 Block Mode (CP2 only) ........................................................................... 11 Activation of Contactors (CP2 only) ....................................................... 12 Linking Generators and Transfer Panels ................................................ 12 Maintenance ................................................................................................ 13 Working Counters ................................................................................... 13 Maintenance Counters ........................................................................... 13 Fault History ........................................................................................... 14 Equipment List ........................................................................................ 14 Alarms ......................................................................................................... 15 Engine Alarms ........................................................................................ 15 Generator Set Alarms ............................................................................. 16 Mains Alarms (CP2 only) ........................................................................ 16 Programmable Alarms and Inputs .......................................................... 17 Transfer Fuel Pump (Optional) .................................................................... 25 Gauging system for the fuel tank: ........................................................... 25 Inputs and Outputs ...................................................................................... 26 Digital Inputs ........................................................................................... 27 Annex I Parameters Tables ....................................................................................... 32 Annex Il Device Display Figures and Readings ................................................................................. 44 Status of the Device ............................................................................... 44 Generator Figures Displayed ................................................................. 44 Engine Status Display ............................................................................ 44 Control Board Status Display. ................................................................. 45 Power and Energy Display ..................................................................... 46 Failures Record ...................................................................................... 47

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Contents Contents Page No. Control Board Maintenance ......................................................................... 48 Introducing Password ............................................................................. 48 Inputs and Outputs ................................................................................. 49 Counters ................................................................................................. 50 List of Failures ........................................................................................ 51 Events .................................................................................................... 51 Date/Hour ............................................................................................... 54 Language Selection ................................................................................ 54 Control Board Programming ................................................................... 55 Annex lll Dimensions, Connections and Mechanisation Measurements Module ................................................................................ 57 Visualisation Module .................................................................................... 65 Annex lV CAN Communications Introduction .................................................................................................. 68 Topology ...................................................................................................... 69 Wiring .......................................................................................................... 70 Wiring Diagrams .......................................................................................... 72 Annex V Telesignal Communication Option by Digital Outputs ................................................... 75 Introduction ............................................................................................. 75 Telesignal Components .......................................................................... 75 Telesignal Programming ......................................................................... 77 Wiring of the Telesignal Option ............................................................... 78 Annex VI CCrs Communication Option via Modem ............................................................. 85 Introduction ............................................................................................. 85 CCrs Installation ..................................................................................... 85

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CP1 and CP2 Digital Control Panels Introduction Note: The following Digital Control Panel Information is common to both CP1 and CP2 panels except where specified as CP1 or CP2.

The panel provides the following readings of the electric mains supply:

Configurable inputs; The panel has 5 inputs that can be programmed to carry out the following functions: – Start disabling.

– External start.

– Phase to neutral voltage.

– Test.

– Phase to phase voltage.

– Manual override.

– Phase amperage.

– 3 programmable alarms.

– Frequency.

– Mains contactor confirmation (CP2 only).

– Real, apparent and reactive powers.

– Generator Set contactor confirmation (CP2 only).

– Power factor and cos phî.

– Energy (KwH) and historical power (day, month, year) with programming timer option.

The panel provides the following engine features information: Engine alarm inputs:

Engine statistics: – Number of working hours.

– Number of starts.

The panel controls the following functions of the engine:

– Fuel reserve.

– Pre-heating or Glow Plug.

– Oil pressure.

– Stop.

– Coolant temperature.

– Start.

– Coolant level.

– Coolant heater.

– Emergency stop. (Stop button).

– Fuel Transfer pump.

Analog engine inputs

– Alternator excitation.

– Fuel level.

– Oil Pressure.

– Coolant Temperature.

– Configurable input (i.e. Oil temperature).

– Battery charge alternator voltage.

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CP1 and CP2 Digital Control Panels Introduction

Password The stored user access password is 1111. This allows access to the main menu.

User access (password: 1111).

Maintenance access (password 1911) - Dealer only.

To change the user password, use the (+) or (-) buttons and accept (v). Enter the new password at the position shown. K Fig 1. ( T 2) A

Old password

B

New password

Fig 1.

2

T038430

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CP1 and CP2 Digital Control Panels Control Panel Front Views

Control Panel Front Views The panel has a backlit display and different LEDs to indicate the device status. Different push buttons allow the user to command and program the panel.

+2

CP1

1

:

b

START

STOP

DIESEL TRANS

RESET

c

AUTO

a Aux.1

M

Aux.2

G

f

d

e T037950

Fig 2. CP1 1

Backlit display (4 lines of 20 digits).

f

CONTACTORS status LEDs.

Note: The display turns off the backlighting after 10 minutes if no pulse from the keyboard is detected.

2

Control board push buttons. a

Operating mode buttons.

b Command buttons. c 3

Display buttons.

Data LEDs d ENGINE status LEDs. e

3

ALARMS LEDs.

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CP1 and CP2 Digital Control Panels Control Panel Front Views

CP2

+2

1

:

b

START

STOP

DIESEL TRANS

RESET

g LOAD

MAINS

AUTO

c

TEST

MAN

GEN

Aux.1

d

Aux.2

e

h

f T038220

Fig 3. CP2 1

a

Backlit display (4 lines of 20 digits).

Note: The display turns off the backlighting after 10 minutes if no pulse from the keyboard is detected.

e

ENGINE status LEDs.

f

ALARMS LEDs.

g Electric power status LEDs 2

Control board push buttons. h Contactors status LEDs a

Operating mode buttons.

b Command buttons. c

Display buttons.

d Contactors buttons 3

4

Data LEDs

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CP1 and CP2 Digital Control Panels Control Panel Push Buttons

Control Panel Push Buttons Operating mode buttons Automatic mode: The control panel monitors the status of the generating set and controls its working process and the programmable inputs.

LED on: Automatic mode running.

LED flashing: Automatic mode blocked.

Manual mode: The user controls the device.

LED off: Manual mode running.

Test mode button (CP2 Only). The device starts the engine and monitors and controls its working process.

Block mode button (CP2 Only). The device controls the installation status, but disables every possibility of engine starting.

Manual mode button (CP2 Only). The user controls the device.

Command buttons

Stop engine push button (manual mode only).

Start engine push button (manual mode only).

Press once, the engine stops and a cooling phase begins.

One press will start the engine.

Press twice, the engine stops immediately.

LED ON: Engine starting

LED ON: The engine is in stopping phase (with or without cooling-down)

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CP1 and CP2 Digital Control Panels Control Panel Push Buttons

Contactors Buttons (CP2 only)

Reset push button.

Allows the user to acknowledge and clear the alarm condition LED flashing: There are alarms to check.

Mains contactor (CP2 only). Switches to mains contactor (manual mode only).

LED on: Active alarms.

Transfer Fuel Pump push button.

In manual mode, this button activates the transfer pump if the fuel level is under the programmed levels.

Generator Set contactor (CP2 only).

Switches to generator set contactor (manual mode only).

LED flashing: There are alarms to check up.

LED on: Alarms active.

Display Buttons

Fig 4.

T038010

Confirmation button: Allows access to menu, validates and store the entered data.

Cancellation button: Go back in the menu and cancels the entered data.

Up button: Moves along the selection displays and maintenance menus, also increases the programmed values.

Down button: Moves back in the selection display and maintenance menus, it also reduces the programmed values.

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